2021 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S60 2021
S60 (19-) 2021 B420T2, S60 (19-) 2021 B420T3

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322897451.032207779
Electric engine heater




IMG-468872




Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660
IMG-239940

IMG-462775


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-452753
 

Open the hood.

Raise the car.

4
IMG-452754
 

Note!
Orientation view

5
IMG-452756
 

Remove the marked detail/details.

Use: Pliers 31423632

6
IMG-452752
 

Remove the screws.

Remove the marked part.

7
IMG-454295
 

Remove the screws.

8
IMG-452766
 

Remove the clips.

Remove the nuts.

9
IMG-452767
 

Remove the screws.

Remove the clip.

10
IMG-452769
 

Remove the marked part.

11
IMG-452829
 

Remove the clips.

Remove the screws.

Remove the marked part.

12
IMG-454296
 

Remove the screws.

13
IMG-452853
 

Remove the clips.

14
IMG-452889
 

Remove the screws.

Loosen the component indicated. Do not remove it.

 

Applies to the left-hand side:

15
IMG-452964
 
  1. Remove the connector from its attachment.

  2. Remove the cable harness clips.

  3. Remove the hose.

 

Applies to the right-hand side

16
IMG-452966
 
  1. Remove the cable harness clips.

  2. Remove the hose.

17
IMG-452938
 

Remove the marked part.

 

Accessory installation

18
IMG-453341
 

Locate relevant marking.

19
IMG-453346
 
20
IMG-453347
 

Saw in a way so that the marking remains.

Use: Air-powered air saw

21
IMG-453354
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

22
IMG-453355
 

Install component that comes with the accessory kit.

23
IMG-453356
 

Note!
Note the position.

24
IMG-453357
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

25
IMG-453359
 

Install component that comes with the accessory kit.

This is used as a counterhold.

26
IMG-453358
 

Tighten the nut.

Use hands only.

27
IMG-453380
 

Note!
Orientation view

Ground connection

28
IMG-453385
 

Remove the nut.

The item is to be reused.

29
IMG-453393
 

Position/route the cable as illustrated.

30
IMG-453389
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

31
IMG-453394
 

Position/route the cable as illustrated.

Install the cables.

Use a cable tie

32
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

33
IMG-453395
 

Install component that comes with the accessory kit.

34
IMG-453400
 

Install the catch.

35
IMG-457995
 

Place the cable tie as illustrated.

36
IMG-456436
 

Position/route the cable as illustrated.

Tighten the cable tie.

37
IMG-453691
 

Note!
Orientation view

38
IMG-453695
 

Position/route the cable as illustrated.

39
IMG-453643
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

40
IMG-453697
 

Install a clips onto the upper edge of the subframe.

Position/route the cable as illustrated.

41
IMG-453699
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

42
IMG-465316
 

Note!
Orientation view

  1. Steering gear

  2. Cable harness

  3. Engine heater cable

43
IMG-462742
 

Caution!
The cable ties must not be assembled around the steering gear wiring harness.


Note!
Fasten the cable ties without tightening.

Position/route the cable as illustrated.

Install the cable.

 

Vehicles with 2WD

44
IMG-468911
 

Loosen the clip.

 

All vehicles

45
IMG-468829
 

Remove the clip.

Remove part of component according to image.

46
IMG-468837
 

Clean the surface.

47
IMG-465196
 

Remove the protective film.

48
IMG-468840
 

Install components that come with the accessory kit.

Tighten the bolts.

 

Vehicles with 2WD

49
IMG-468915
 

Install the marked component.

 

All vehicles

50
IMG-463937
 

Use: Scribe

Use: Pop rivet pliers

51
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

52
IMG-468847
 

Connect the cable.

Install the catch.

53
IMG-465285
 

Fasten the cable tie without tightening.

Adjust the cable position so that it can follow the motions of the engine.

Tighten the cable tie.

54
IMG-465329
 

Tighten the cable ties.

 

Installation

55
IMG-377070
 

Reinstall the removed parts in reverse order.

56
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm