Information

• Read through all of the instructions before starting installation.

• Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

• Ensure that all tools stated in the instructions are available before starting installation.

• Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

• In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

There may be parts in the accessories kit that are not needed for this installation.

Color symbols

1. Used for focused component, the component with which you will do something.

2. Used as extra colors when you need to show or differentiate additional parts.

3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from the vehicle but only hung to the side.

5. Used for standard tools and special tools.

6. Used as background color for vehicle components.

Removal

Set the ignition key to position 0.

Open the hood.

Remove the screws.

Remove the nut.

Fold the wing liner aside.

Accessory installation

Clean the Bumper Cover surface.

Take the template from the kit and cut it out following the dotted line.

Use tape

Cut out following the template.

Make a mark by cutting a thin cut.

Remove template.

1. Use a drill with the stated size

2. Use: Air-powered air saw
   

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

Pull the wiring through.

Note! Ensure that the protective cover is turned the right way.

Install components that come with the accessory kit.

Install component that comes with the accessory kit.

This is used as a counterhold.

Tighten the nut.

Use hands only.

Removal

Raise the car.

1. Remove the clips.

2. Remove the screws.

Remove the marked part.

Loosen the hose clamp.

The part is to be reused.

Fold marked part aside.

Remove the screw.

The part is to be reused.

Remove the nut.

The part is to be reused.

Remove the part carefully

Remove the marked part.

Place a container under the car.

Drain the coolant.

Accessory installation

Use a drill with the stated size

Install components that come with the accessory kit.

Tighten the screw.

Use: , Rust inhibitor, low viscosity

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable ties.

Install the clip(s).

Tighten the cable ties.

Tighten the cable tie.

Lubricate the O-ring.

Connect the cable.

Install the catch.

Tighten the cable ties.

Remove the nut.

The part is to be reused.

Loosen the hose clamp.

The part is to be reused.

Place a container under the car.

Undo the hose from the connection.

Assemble components that come with the accessory kit.

Tightening torque: M6 , 10 Nm

Attach the hose clamps.

Install the hoses.

Tighten the hose clamps.

Place the component where indicated in the graphic.

Attach the hose clamp

Connect the hose.

Install the hose clamp

Install the nut.

Tightening torque: M8 , 24 Nm

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

1. Steering gear

2. Subframe

1. Steering gear

2. Heat deflector plate

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Remove any excess.

Clamp using the grey cable tie.

1. Remove the marked part.

2. Install component that comes with the accessory kit.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

Connect the cable.

Install the catch.

Installation

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Use special tool: T9512955, Cover

Use special tool: T9512957, Coolant Reservoir

Use special tool: T9814192, Hose

Reinstall the removed parts in reverse order.