2021 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 2021
V90 (17-) 2021 D4204T16, V90 (17-) 2021 D4204T14, V90 (17-) 2021 D4204T7, V90 (17-) 2021 D4204T4, V90 (17-) 2021 D4204T23

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322897351.031454379
Electric engine heater, 230 V




IMG-391075




Special tools

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-239980
IMG-240693

IMG-391286


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Removal

2
IMG-426135
 

Set the vehicle to Inactive mode.

3
IMG-466524
 

Open the hood.

4
IMG-404645
 

Fold marked part aside.

5
IMG-404650
 

Remove the marked part.

6
IMG-404655
 

Remove the marked part.

7
IMG-420663
 

Remove the clips.

Remove the screws.

8
IMG-412725
 

Remove the clips.

9
IMG-392033
 

Note!
Orientation view

10
IMG-391976
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

11
IMG-466515
 

Note!
Orientation view

12
IMG-403425
 

Remove the marked part.

Use: Pliers

13
IMG-415975
 

Remove the screws.

Remove the marked part.

14
IMG-466897
 

Remove the screws.

Remove the clips.

15
IMG-448299
 

Remove the nut.

16
IMG-421164
 

Remove the screws.

17
IMG-421165
 

Remove the nut.

Remove the clip.

18
IMG-421166
 

Remove the marked part.

19
IMG-448503
 

Remove the cable harness clips.

20
IMG-448504
 

Loosen the screws.

Remove the marked part.

21
IMG-448505
 

Caution!
Take extra care when handling the component.

Fold marked part aside.

22
IMG-448507
 

Remove the screws.

Remove the marked part.

23
IMG-472931
 

Note!
Note the position.

Locate relevant marking.

24
IMG-472958
 
25
IMG-472965
 

Use: Air-powered air saw

 

Accessory installation

26
IMG-472969
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

27
IMG-472974
 

Pull the wiring through.

28
IMG-472979
 

Note the position.

29
IMG-473011
 

Note!
Do not fully tighten the nut yet.

Assemble components that come with the accessory kit.

30
IMG-473069
 

Install component that comes with the accessory kit.

This is used as a counterhold.

31
IMG-473080
 

Tighten the nut.

Use hands only.

32
IMG-449636
 

Note!
Orientation view

Ground connection

33
IMG-466585
 

Release the catches.

Loosen the marked detail.

34
IMG-466592
 

Loosen the nut.

The item is to be reused.

35
IMG-466614
 

Connect the prerouted cable.

36
IMG-466619
 

Install the marked component.

Ensure that all clips engage.

37
IMG-466528
 

Install the nut.


Tightening torque: M6 , 10 Nm

38
IMG-448506
 

Reinstall the removed part.

Reinstall the screws.

39
IMG-448509
 

Reinstall the removed part.

40
IMG-448504
 

Reinstall the removed part.

Reinstall the screws.

41
IMG-412700
 

Connect the connectors.

Install the catch.

42
IMG-412705
 

Install the clip(s).

Tighten the cable tie.

43
IMG-419071
 

Tighten the cable tie.

44
IMG-391395
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

45
IMG-391422
 
46
IMG-391908
 

Tighten the screw.


Tightening torque: M6 , 10 Nm

47
IMG-391906
 

Remove the screw.

The part is to be reused.

48
IMG-391910
 
  1. Fold marked part aside.

  2. Install component that comes with the accessory kit.

  3. Tighten the screw.

49
IMG-391420
 

Install component that comes with the accessory kit.

Tighten the hose clamps.

50
IMG-391915
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

51
IMG-391913
 

Connect the cable.

Install the catch.

 

Installation

52
IMG-404661
 

Note!
Always follow the manufacturer's instructions when handling the equipment.


Use special tool: T9512955, Cover

Use special tool: T9512957, Coolant Reservoir

Fill with coolant and run the engine to operating temperature.

53
 

Reinstall the removed parts in reverse order.

54
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm