Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 2015
V40 (13-) 2015

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
307565501.431408842, 30756551
Towbar, fixed




IMG-355027




 

Special tools

 

999 7338 Extension rod

Tool number:999 7338

Tool description:Extension rod

Tool boards:80


Materials

Designation

Part number

Rust inhibitor, low viscosity

Rust inhibitor


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-261824
IMG-239666

IMG-355047


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-354413
 
4
IMG-355063
 

Note position of components.

5
IMG-355068
 

Remove the screws.

Repeat on the other side.

6
IMG-374150
 

Remove the screws.

7
IMG-355092
 

Note!
Note the position.

Repeat on the other side.

8
IMG-355184
 
9
IMG-355166
 

Request the aid of a colleague for this procedure.

10
IMG-355191
 

Note!
The screws are to be reused.

Remove the screws.


Tightening torque: M10 , 50 Nm

11
IMG-365913
 

Caution!
The part is to be reused.

 

Applies to vehicles with single end pipe

12
IMG-365832
 

Remove the screws.


Tightening torque: M8 , 24 Nm

13
IMG-365833
 
14
IMG-365834
 
 

Applies to vehicles with double end pipe

15
IMG-355199
 

Remove the screws.


Tightening torque: M8 , 24 Nm

16
IMG-355341
 

Repeat on the other side.

17
IMG-355472
 

Repeat on the other side.

 

All vehicles

18
IMG-355344
 

Scrape off all sealant from the flat surface.

Clean the surface.

Repeat on the other side.

 

Accessory installation

19
IMG-355325
 
20
IMG-355355
 

Note!
Note the position.

21
IMG-355356
 

Install the screws.

Repeat on the other side.

22
IMG-365812
 

Repeat on the other side.

23
IMG-355359
 

Repeat on the other side.


Use special tool: T9997338, Extension rod

24
IMG-356971
 

Install tow bar connector and wiring harness according to installation instruction: Towbar, Wiring and Control Unit.

25
IMG-367201
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

26
IMG-367202
 

Reinstall the removed part.

27
IMG-367329
 

Use: , Rust inhibitor

Repeat on the other side.

28
IMG-355191
 

Install the screws.


Tightening torque: M10 , 50 Nm

29
IMG-365846
 

Locate relevant marking.

30
IMG-367022
 

Apply tape to the other side, opposite the marking lines.

31
IMG-355362
 

Caution!
Take extra care not to damage the wiring harnesses.

32
IMG-367029
 

Deburr edges

 

Vehicles with Diffuser

33
IMG-367030
 

Locate relevant marking.

34
IMG-367031
 

Apply tape to the other side, opposite the marking lines.

35
IMG-367037
 

Caution!
Take extra care not to damage the wiring harnesses.

36
IMG-367057
 

Deburr edges

37
 

Reinstall the removed parts in reverse order.