Information

• Read through all of the instructions before starting installation.

• Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

• Ensure that all tools stated in the instructions are available before starting installation.

• Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

• In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

Color symbols

1. Used for focused component, the component with which you will do something.

2. Used as extra colors when you need to show or differentiate additional parts.

3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from the vehicle but only hung to the side.

5. Used for standard tools and special tools.

6. Used as background color for vehicle components.

7. Used for accessory components.

Removal

Open the hood.

Remove the marked detail/details.

Use: Pliers 31423632

Remove the screws.

Remove the marked part.

Remove the clips.

Remove the screws.

Remove the nut.

Remove the screws.

Remove the nut.

Remove the clip.

Remove the marked part.

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Use special tool: T9997669, Key

Remove the cable harness clips.

Loosen the screws.

Remove the marked part.

Fold marked part aside.

Remove the screws.

Remove the marked part.

Accessory installation

Locate relevant marking.

Use: Air-powered air saw

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

Pull the wiring through.

Note the position.

Install component that comes with the accessory kit.

Install component that comes with the accessory kit.

This is used as a counterhold.

Tighten the nut.

Use hands only.

Ground connection

Release the catches.

Loosen the marked detail.

Remove the nut.

Connect the prerouted cable.

Install the marked component.

Ensure that all clips engage.

Install the nut.

Tightening torque: M6 , 10 Nm

Installation

Reinstall the removed part.

Reinstall the screws.

Reinstall the removed part.

Reinstall the removed part.

Reinstall the screws.

Reinstall the removed part.

Accessory installation

Lubricate the O-ring.

Use: 1161427, Low temperature grease

1. Cable from front socket

2. Engine heater cable

Connect the cable.

Install the catch.

Position/route the cable as illustrated.

Adjust the position of the component according to image.

Install the cable.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Install a clips onto the upper edge of the subframe.

Install the cable.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

1. Steering gear

2. Cable harness

3. Engine heater cable

Position/route the cable as illustrated.

Install the cable.

Undo the hose from the connection.

Remove part of component according to image.

Remove the clip.

Remove a piece of the protective cover.

Vehicles with 2WD

Remove the clip.

All vehicles

Remove the clip.

Remove part of component according to image.

Clean the surface.

Remove the protective film.

Install components that come with the accessory kit.

Tighten the bolts.

Vehicles with 2WD

Install the marked component.

All vehicles

Assemble components that come with the accessory kit.

Connect the hose.

Attach the hose clamp

Connect the hose.

Tighten the hose clamp.

Use: Scribe

Use: Pop rivet pliers

Lubricate the O-ring.

Use: 1161427, Low temperature grease

Connect the cable.

Install the catch.

Fasten the cable tie without tightening.

Adjust the cable position so that it can follow the motions of the engine.

Tighten the cable tie.

Tighten the cable ties.

Installation

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Use special tool: T9997669, Key

Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

Reinstall the removed parts in reverse order.

Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm