2019 R.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S60 2019
S60 (19-) 2019 R.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322040421.031659528
Alcohol lock, installation kit




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

999 7515 Puller

Tool number:999 7515

Tool description:Puller

Tool boards:30

 

999 7077 Jimmy bar

Tool number:999 7077

Tool description:Jimmy bar

Tool boards:43


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-239667

IMG-452824


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Preparation

4
IMG-426135
 

Turn off the ignition.

 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-420320
 

Open the hood.

7
IMG-454340
 

Open the tailgate.

8
IMG-455113
 

Remove the marked part.

9
IMG-455222
 

Remove the marked part.

10
IMG-455249
 

Remove the marked part.

Use: Interior trim remover

11
IMG-455250
 

Remove the nut.

Repeat on the other side.


  1. Tightening torque: Sill moulding without cargo anchor , 8 Nm


  2. Tightening torque: Sill moulding with cargo anchor , 24 Nm

12
IMG-455272
 

Loosen the marked detail.

13
IMG-455273
 

Remove the marked part.

14
IMG-455280
 

Disconnect the connector.

15
IMG-455323
 

Remove the nuts.

Repeat on the other side.

16
IMG-455330
 

Remove the clips.

Repeat on the other side.

17
IMG-455338
 

Remove the marked part.

Repeat on the other side.

18
IMG-456048
 
19
IMG-411349
 

Fold marked part aside.

Repeat on the other side.

20
IMG-411350
 

Remove the marked part.

Repeat on the other side.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

21
IMG-411351
 

Remove the screw.

Repeat on the other side.


Tightening torque: Cargo anchor, to body , 24 Nm

22
IMG-455603
 

Remove the marked part.

Repeat on the other side.

23
IMG-455607
 

Disconnect the connector.

24
IMG-414411
 

Release the lock.

Repeat on the other side.

Remove the marked part.

25
IMG-458400
 
26
IMG-458402
 

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

27
IMG-458403
 

Note!
The graphic shows the back of the component before removal.

28
IMG-458404
 

Remove the marked part.

29
IMG-458419
 

Note!
The graphic shows the back of the component before removal.

30
IMG-458420
 

Remove the marked part.

31
IMG-458422
 

Note!
The graphic shows the back of the component before removal.

32
IMG-458429
 

Remove the marked part.

33
IMG-458445
 

Note!
The graphic shows the back of the component before removal.

34
IMG-458447
 

Remove the panel.

35
IMG-436466
 

Remove the marked part.

36
IMG-436467
 

Loosen the component indicated. Do not remove it.

37
IMG-401580
 

Remove the panel.

38
IMG-436461
 

Remove the panel.

Disconnect the connector, if applicable.

Repeat on the other side.

39
IMG-453487
 

Remove the panel.

Repeat on the other side.

40
IMG-417440
 

Remove the panel.

Disconnect the connector, if applicable.

Repeat on the other side.

41
IMG-430095
 

Remove the screws.

Remove the panel.

42
IMG-430100
 

Remove the screws.

43
IMG-430105
 

Remove the marked part.

Use hands only.

44
IMG-423045
 

Remove the cable harness clips.

Disconnect the connectors.

45
IMG-401581
 

Remove the screws.

Repeat on the other side.


Tightening torque: ,

46
IMG-417510
 

Repeat on the other side.

47
IMG-401583
 

Remove the screws.

Repeat on the other side.


Tightening torque: ,

48
IMG-401584
 

Repeat on the other side.

49
IMG-396605
 

Disconnect the connector.

Repeat on the other side.

50
IMG-396606
 

Unhook the cable harness clips.

Repeat on the other side.

51
IMG-458548
 

Repeat on the other side.

52
IMG-458455
 

Remove the panel.

Repeat on the other side.

53
IMG-418163
 

Remove the marked part.

 

Disconnecting the battery

54
IMG-400002
 

Remove the battery's negative cable.

 

Vehicles with driver's knee airbag

55
IMG-430145
 

Remove the screws.

56
IMG-430147
 

Remove the screws.


Tightening torque: Airbag to bracket , 5.5 Nm

57
IMG-430150
 

Warning!
Take extra care when handling supplemental restraint system (SRS) components.


Caution!
Pull carefully.

Remove the marked part.

58
IMG-430160
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Release the connector catches.

Disconnect the connectors.

 

All vehicles

59
IMG-422105
 

Remove the screws.

Loosen the marked detail.

60
IMG-430167
 

Disconnect the connector.

Remove the panel.

61
IMG-394096
 

Remove the marked part.

The part is to be reused.

62
IMG-394081
 

Remove the screw.

The part is to be reused.


Tightening torque: Accelerator pedal, to Floor , 6.5 Nm

63
IMG-394105
 

Remove the marked part.

64
IMG-394078
 

Release the connector's catch.

Disconnect the connector.

65
IMG-454222
 

Remove the marked part.

66
IMG-416201
 

Remove the screws.

Fold marked part aside.


Tightening torque: M6 , 10 Nm

67
IMG-430172
 

Remove the marked part.

68
IMG-454134
 

Remove the nut.

69
IMG-454141
 

Depress the locking devices.

Remove the marked part.

70
IMG-453741
 

Fold marked part aside.

Repeat on the other side.

71
IMG-453742
 

Remove the marked part.

72
IMG-453667
 

Fold marked part aside.

Remove the marked part.

73
IMG-453665
 

Release the locks.

74
IMG-453669
 

Remove the marked detail/details.

75
IMG-453743
 

Fold marked parts aside.

76
IMG-453744
 

Remove the marked detail/details.

77
IMG-453758
 

Remove the nuts.


Tightening torque: Windshield wiper arm , 38 Nm

78
IMG-453760
 

Remove the marked part.


Use special tool: T9997515, Puller

Repeat on the other side.

79
IMG-452200
 

Note!
The graphic shows the back of the component before removal.

80
IMG-452199
 

Remove the marked part.


Use special tool: T9997077, Jimmy bar

Repeat on the other side.

81
IMG-449095
 

Remove the clips.

Remove the marked part.

Repeat on the other side.

82
IMG-449121
 

Remove the clips.

Repeat on the other side.

83
IMG-449127
 

Remove the screws.


Tightening torque: M6 , 10 Nm

84
IMG-449161
 

Fold marked part aside.

85
IMG-449162
 

Loosen the marked detail.

86
IMG-453877
 

Loosen the marked detail.

87
IMG-453773
 

Remove the marked part.

88
IMG-429293
 

Remove the marked part.

The part is not to be reused.

89
IMG-452261
 

Remove the marked part.

90
IMG-453331
 

Remove the nut.


Tightening torque: M6 , 10 Nm

91
IMG-419538
 

Release the locks.

Fold marked part aside.

92
IMG-419543
 

Release the connector's catch.

Disconnect the connector.

93
IMG-419572
 

Remove the screws.

Fold marked part aside.

94
IMG-420636
 

Remove the screws.

Remove the nut.


Tightening torque: M8 , 24 Nm

95
IMG-420638
 

Fold marked part aside.

 

Accessory installation

96
IMG-458590
 

Depress the locking device.

Remove the marked part.

97
IMG-455662
 

Remove the nut.

Fold marked part aside.


Tightening torque: ,

98
IMG-455678
 

Release the catches.

Fold marked part aside.

99
IMG-389347
 
100
IMG-452781
 

Connect the cable.

101
IMG-389348
 
102
IMG-452785
 

Install component that comes with the accessory kit.

103
IMG-458462
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

104
IMG-458475
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

105
IMG-458491
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

106
IMG-458497
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

107
IMG-458512
 

Position/route the cable as illustrated.

Install the cable.

Use tape

108
IMG-458510
 

Position/route the cable as illustrated.

Install the cable.

Use tape

109
IMG-458524
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

110
IMG-454074
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

111
IMG-454078
 

Fold the carpet aside.

112
IMG-454081
 

Position/route the cable as illustrated.

Install the cable.

Use tape

113
IMG-454083
 

Fold marked part aside.

114
IMG-454092
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

115
IMG-454116
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

116
IMG-402640
 
117
IMG-388638
 

Loosen the nut.

118
IMG-445619
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

119
IMG-402648
 
120
IMG-454126
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

121
IMG-422525
 

Remove the marked part.

122
IMG-422564
 

Depress the locking device.

Release the connector's catch.

123
IMG-419701
 

Depress the locking device.

Remove the marked part.

124
IMG-452746
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

125
IMG-457752
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

126
IMG-457748
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

127
IMG-457747
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Use tape

128
IMG-457746
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

129
IMG-430590
 

Note!
Orientation view

130
IMG-419427
 

Release the lock.

Release the connector's catch.

131
IMG-419435
 

Release the catches.

Remove the marked part.

132
IMG-452312
 
133
IMG-430606
 

Note!
Orientation view

134
IMG-457751
 

Position the cable harness excess as illustrated.

135
IMG-454232
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

136
IMG-454180
 
137
IMG-429291
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

138
IMG-452329
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

139
IMG-454181
 

Install component that comes with the accessory kit.

140
IMG-453116
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

141
IMG-452337
 

Note!
Orientation view

142
IMG-419482
 

Disconnect the connector.

143
IMG-419490
 

Remove the cable tie(s).

144
IMG-419491
 

Depress the locking device.

Remove the marked part.

145
IMG-452454
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

146
IMG-453340
 

Position/route the cable as illustrated.

147
IMG-454233
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

148
IMG-452522
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

149
IMG-452587
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

150
IMG-452604
 

Install component that comes with the accessory kit.

151
 

Reinstall the removed parts in reverse order.

152
IMG-400006
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

153
IMG-424469
 
154
IMG-424470
 

Check for correct operation.