2019 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2019
XC90 (16-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322617491.032310168, 32310254, 32310255, 32261747, 32261748, 32353289
Luggage compartment sill moulding




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Equipment
A0000162

IMG-460714


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-394779
 
4
IMG-383039
 

Remove the marked part.

5
IMG-383043
 

Remove the marked part.

Remove the screw.


Tightening torque: Panel, to D-Pillar , 4.5 Nm

6
IMG-383044
 

Remove the panel.

7
IMG-383045
 

Remove the nut.

8
IMG-383046
 

Remove the panel.

9
IMG-383040
 

Remove the marked part.

10
IMG-394727
 

Remove the marked part.

 

Vehicles with seven seats

11
IMG-401374
 
 

Applies to all other vehicles

12
IMG-383042
 

Remove the marked part.

 

All vehicles

13
IMG-383047
 

Note!
Do not loosen the bolts more than 2 turns.

14
IMG-383048
 

Note!
The clips consist of two parts.

15
IMG-393950
 

Remove the clips.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

16
IMG-383066
 

Remove the marked part.

17
IMG-393945
 

Remove the screws.


Tightening torque: Cargo anchor, to body , 13 Nm

18
IMG-397295
 

Repeat on the other side.

19
IMG-383125
 

Remove the panel.

Repeat on the other side.

20
IMG-396625
 

Remove the screw.

Repeat on the other side.

 

Vehicles with air suspension

21
IMG-398660
 

Loosen the marked detail.

22
IMG-398661
 

Disconnect the connector.

 

All vehicles

23
IMG-383049
 

Remove the panel.

Disconnect the connectors.

24
IMG-400000
 

Repeat the steps when removing on opposite side.

 

Accessory installation

25
IMG-460715
 

Use detail according to image.

26
IMG-460727
 

Connect the connector.

27
IMG-460735
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

28
IMG-460749
 

Caution!
Do not attach clamb to the sunroof draining hose

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

29
IMG-457085
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

30
IMG-441511
 

Connect the connector.

Reinstall the removed part.

31
IMG-457087
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

32
IMG-457100
 

Disconnect the connector.

33
IMG-457105
 

Connect the prerouted wiring harness.

34
IMG-457112
 

Secure the connectors.

Use a cable tie

35
IMG-457113
 

Position the cable harness excess as illustrated.

Install the cable.

Use a cable tie

36
IMG-441505
 

Install component that comes with the accessory kit.

Connect the connector.

37
IMG-444438
 

Install the marked component.

Make sure that the weather strip goes on top of the panel.

Use: Interior trim remover

38
IMG-444442
 

Tighten the bolts.

39
IMG-441507
 

Position the cable harness excess as illustrated.

Install the cable.

Use a cable tie

40
IMG-441508
 

Remove the protective film.

41
IMG-442411
 

Remove any traces of glue.

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Repeat on the other side.

 

Installation

42
 

Reinstall the removed parts in reverse order.