Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S90 2019
S90L 2019, S90 (17-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314709191.031664736
Media Server (Vehicles with Digital TV)




 

Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

999 7606 Sleeve

Tool number:999 7606

Tool description:Sleeve

Tool boards:80

 

951 2631 Terminal removal tool (Color code: Brown)

Tool number:951 2631

Tool description:Terminal removal tool (Color code: Brown)

Tool boards:39

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08


Equipment
A0000162
IMG-239664
IMG-240693

IMG-423819

IMG-423410


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

3
IMG-394535
 
 

Removal

4
 

Note!
The removal steps may contain installation details.

5
IMG-423453
 
6
IMG-411349
 
7
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

8
IMG-411351
 

Remove the screw.


Tightening torque: M8 , 24 Nm

9
IMG-414415
 

Remove the panel.

10
IMG-414423
 
11
IMG-414430
 
12
IMG-414431
 

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

13
IMG-414433
 

Remove the panel.

Use hands only.

14
IMG-414478
 

Release the catch.

Remove the marked part.

15
IMG-410210
 
16
IMG-411195
 

Remove the marked part.

17
IMG-411216
 
18
IMG-411217
 
 

Vehicles with keyless entry

19
IMG-424841
 

Release the catch.

Loosen the marked detail/details.

 

All vehicles

20
IMG-411205
 

Remove the screw.


Tightening torque: M8 , 24 Nm

Remove the marked part.

Repeat on the other side.

21
IMG-411220
 

Remove the marked part.


Use special tool: T9997606, Sleeve

Repeat on the other side.

22
IMG-414161
 

Remove the marked part.

23
IMG-411322
 

Remove the clip.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

24
IMG-411355
 

Remove the nuts.

25
IMG-410550
 
26
IMG-417874
 
27
IMG-414370
 

Remove the panel.

28
IMG-423456
 

Disconnect the connectors.

29
IMG-423455
 

Remove the nut.

30
IMG-423457
 

Remove the nuts.

Remove the marked part.

31
IMG-423458
 

Remove the screws.

Remove the marked part.

The part is not to be reused.

 

Accessory installation

32
IMG-423459
 

Install component that comes with the accessory kit.

Install the screws.

33
IMG-423461
 

Place the component where indicated in the graphic.

Install the nuts

34
IMG-423029
 

Install the nut.


Tightening torque: M6 , 10 Nm

35
IMG-423030
 

Adjust the component to a horizontal position.

36
IMG-422326
 

Position/route the cable as illustrated.

Connect the connector.

37
IMG-423470
 

Connect the connectors.

38
IMG-423472
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

39
IMG-423473
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

40
IMG-423474
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

41
IMG-423475
 

Position/route the cable as illustrated.

Install the cable.

Use tape

42
IMG-423476
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

 

Removal

43
IMG-425513
 

Remove the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

44
IMG-414735
 

Remove the marked part.

45
IMG-416273
 

Remove the nut.

Fold marked part aside.

46
IMG-416275
 

Release the catches.

Fold marked part aside.

47
IMG-389347
 

Remove the marked part.

 

Vehicles with Alcohol Analysing Start Inhibitor

48
IMG-425031
 

Remove the marked part.

49
IMG-425032
 


Use special tool: T9512631, Terminal removal tool (Color code: Brown)

50
IMG-425034
 

Note!
On some vehicles the Red/Yellow wire might be only Red.

51
IMG-425035
 

Remove the terminal. Use the wire only.

52
IMG-425239
 
53
IMG-425040
 


Use special tool: T9512620, Stripping tool (for wiring)

54
IMG-425039
 
55
IMG-425037
 
56
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

57
IMG-425051
 

Caution!
Make sure that the surrounding components are protected from heat.


Use special tool: T9512777, Hot-air gun

 

All vehicles

58
IMG-423829
 

Connect the cable.

59
IMG-389348
 

Reinstall the removed part.

60
IMG-423830
 

Install the cable.

Use a cable tie

61
IMG-416277
 

Reinstall the removed part.

62
IMG-422785
 

Install component that comes with the accessory kit.

63
IMG-423477
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

64
IMG-424621
 

Connect the prerouted cables.

BK = Black

RD = Red

65
IMG-424623
 

Depress the secondary lock.

66
IMG-423478
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

67
IMG-422791
 

Remove the nut.

68
IMG-422792
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

69
IMG-422982
 

Note!
Position the template so that its surfaces are aligned against the panel.

70
IMG-422983
 

Scribe/mark up

71
IMG-422984
 

Make a hole, using the tool indicated.

72
IMG-422985
 
73
IMG-423276
 

Caution!
The decal must face upward.

74
IMG-422986
 

Install the nut.

Tighten the nut.

Use hands only.

75
IMG-422988
 

Connect the prerouted cable.

76
IMG-423267
 

Caution!
Observe caution when carrying out this step.


Caution!
The upper edge of the panel must be put in place first.

77
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

78
IMG-422420
 

Place the manual for this accessory in a suitable location in the car.

 

Installation

79
IMG-400000
 

Reinstall the removed parts in reverse order.