Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S90 2019
S90 (17-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314708021.031664736
Media Server and Digital TV




 

Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

951 2943 L-hook

Tool number:951 2943

Tool description:L-hook

Tool boards:80

 

999 7077 Jimmy bar

Tool number:999 7077

Tool description:Jimmy bar

Tool boards:43

 

999 7606 Sleeve

Tool number:999 7606

Tool description:Sleeve

Tool boards:80

 

951 2631 Terminal removal tool (Color code: Brown)

Tool number:951 2631

Tool description:Terminal removal tool (Color code: Brown)

Tool boards:39

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08


Equipment
A0000162
IMG-239664
IMG-240693

IMG-423078

IMG-423079

IMG-423080


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
IMG-400004
 

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

4
IMG-394535
 
 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-417442
 
7
IMG-417448
 

Remove the panel.

8
IMG-417449
 
9
IMG-417450
 
10
IMG-417451
 

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

11
IMG-417452
 

Remove the panel.

Use hands only.

12
IMG-421985
 

Remove the marked part.

13
IMG-421989
 

Remove the screw.


Tightening torque: Panel, to D-Pillar , 4.5 Nm

14
IMG-421990
 

Note!
The graphic shows the back of the component before removal.

 

Vehicles with sun curtain

15
IMG-421995
 

Note!
The graphic shows the back of the component before removal.

16
IMG-421996
 

Note!
The graphic shows the back of the component before removal.

 

All vehicles

17
IMG-422010
 

Remove the panel.

18
 

Repeat the steps when removing on opposite side.

19
IMG-414411
 

Release the lock.

Repeat on the other side.

Remove the marked part.

Disconnect any connector(s).

20
IMG-421982
 

Caution!
Note the location of the component before removal.

Remove the nut.


Tightening torque: Buckle safety belt to body , 48 Nm

Loosen the marked detail/details.

21
IMG-422035
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

22
IMG-421983
 
23
IMG-422020
 

Remove the marked part.

24
IMG-422022
 

Remove the marked part.

Disconnect the connector.

25
IMG-422025
 

Remove the clips.

26
IMG-422044
 

Remove the marked part.

Disconnect the connectors.

 

Vehicles with sun curtain

27
IMG-422050
 

Remove the clips.

28
IMG-422025
 

Remove the clips.

29
IMG-422051
 

Remove the screws.

30
IMG-422055
 

Disconnect the connector.

31
IMG-422060
 

Remove the marked part.

Disconnect the connectors.

32
IMG-400005
 

Replace rear Window according to service information in VIDA:

Information / Repair / Removal, replacement and installation / 8 Body and interior / 84 Exterior trim components, glass, sealing strips / 843 glass and sealing strip for windscreen and rear window / Rear window

33
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

34
IMG-414575
 

Remove the panel.

35
IMG-414580
 

Remove the panel.

Disconnect the connector, if applicable.

36
IMG-414585
 

Remove the screws.

Remove the panel.

37
IMG-422120
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

38
IMG-422294
 
39
IMG-411349
 
40
IMG-411350
 


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

41
IMG-411351
 


Tightening torque: M8 , 24 Nm

42
IMG-414478
 

Release the catch.

Remove the marked part.

43
IMG-414482
 

Remove the panel.

Use hands only.

44
IMG-414483
 

Remove the panel.

Disconnect the connector, if applicable.

45
IMG-414520
 
46
IMG-397280
 

Remove the marked part.

47
IMG-397244
 

Detach the panel.

48
IMG-397247
 

Remove the panel.

49
IMG-412247
 

Note!
Perform the procedure one side at a time.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Disconnect the connector.

50
IMG-414590
 

Remove the panel.

51
IMG-422856
 

Disconnect the connector.

52
IMG-422857
 

Remove the connector from its attachment.

53
IMG-422858
 

Remove the screw.

54
IMG-422861
 

Remove the screw.

55
IMG-422871
 

Remove the panel.

56
IMG-422872
 

Disconnect the connector.

57
IMG-422873
 

Remove the screw.

58
IMG-422874
 

Remove the screw.

 

Cars with automatic transmissions

59
IMG-410487
 
60
IMG-383728
 


Use special tool: T9512943, L-hook

 

Cars with manual transmissions

61
IMG-422900
 


Use special tool: T9997077, Jimmy bar

62
IMG-422901
 


Use special tool: T9997077, Jimmy bar

63
IMG-425187
 

Release the locks.

Loosen the marked detail/details.

 

All vehicles

64
IMG-422902
 

Remove the marked part.

65
IMG-422903
 

Remove the screws.

66
IMG-422937
 
67
IMG-422941
 

Remove the cable tie(s).

68
IMG-422943
 

Disconnect the connectors.

69
IMG-422946
 

Caution!
Make sure to protect adjacent surfaces or components.

70
IMG-422936
 

Remove the screws.

Remove the marked part.

71
IMG-383939
 

Disconnect the connectors.

72
IMG-410210
 
73
IMG-411195
 

Remove the marked part.

74
IMG-411216
 
75
IMG-411217
 
 

Vehicles with keyless entry

76
IMG-424841
 

Disconnect any connector(s).

 

All vehicles

77
IMG-411205
 

Remove the screw.


Tightening torque: M8 , 24 Nm

Remove the marked part.

Repeat on the other side.

78
IMG-411220
 

Remove the marked part.


Use special tool: T9997606, Sleeve

Repeat on the other side.

79
IMG-414161
 

Remove the marked part.

80
IMG-411322
 

Remove the clip.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

81
IMG-411355
 

Remove the nuts.

82
IMG-410550
 
83
IMG-417874
 
84
IMG-414370
 

Remove the panel.

85
IMG-400000
 

Repeat the steps when removing on opposite side.

 

Accessory installation

86
IMG-423013
 
87
IMG-423018
 

Remove the nut.

88
IMG-423027
 
89
IMG-423029
 

Install the nut.


Tightening torque: M6 , 10 Nm

90
IMG-423030
 

Adjust the component to a horizontal position.

91
IMG-422326
 

Position/route the cable as illustrated.

Connect the connector.

92
IMG-422330
 

Connect the connectors.

93
IMG-422369
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

94
IMG-424036
 

Disconnect the connector.

 

Alternative 1

95
IMG-422375
 

Connect the prerouted cables.

 

Alternative 2

96
IMG-424609
 
97
IMG-424367
 

Depress the secondary lock.

98
IMG-422375
 

Connect the prerouted cables.

 

All vehicles

99
IMG-422401
 

Use tape

100
IMG-423052
 

Attach the connector to the wiring harness.

Use a cable tie

101
IMG-422542
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

102
IMG-422543
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

103
IMG-423005
 

Position/route the cables as illustrated.

Install the cables.

Use tape

104
IMG-422615
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

105
IMG-422670
 

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

Connect the connector.

Position/route the cable as illustrated.

Install the cable.

Use tape

106
IMG-422671
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

107
IMG-422672
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

108
IMG-423007
 

Position/route the cables as illustrated.

Install the cables.

Use tape

109
IMG-423008
 

Position/route the cables as illustrated.

Install the cables.

Use tape

110
IMG-422723
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

111
IMG-422726
 

Fold the insulation to one side.

112
IMG-422731
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

113
IMG-422760
 

Disconnect the connector.

Remove the screw.

Remove the marked part.

The part is not to be reused.

114
IMG-422777
 

Install component that comes with the accessory kit.

Install the screw.


Tightening torque: M6 , 10 Nm

Connect the connectors.

115
IMG-423813
 

Remove the tape.

116
IMG-422780
 

Install component that comes with the accessory kit.

Install the screw.


Tightening torque: M6 , 10 Nm

117
IMG-422782
 

Connect the prerouted cable.

Connect the connector.

118
IMG-422435
 

Connect the connector.

Position/route the cable as illustrated.

Install the cable.

Use tape

119
IMG-422440
 

Position/route the cable as illustrated.

Install the cable.

Use tape

120
IMG-422463
 

Position/route the cable as illustrated.

Install the cable.

Use tape

121
IMG-422466
 

Fold the insulation to one side.

122
IMG-422469
 

Position/route the cable as illustrated.

Install the cable.

Use tape

123
IMG-422480
 

Remove the screw.

Remove the marked part.

The part is not to be reused.

124
IMG-422481
 

Install component that comes with the accessory kit.

Install the screw.


Tightening torque: M6 , 10 Nm

Connect the connectors.

125
IMG-423811
 

Remove the tape.

126
IMG-422510
 

Install component that comes with the accessory kit.

Install the screw.


Tightening torque: M6 , 10 Nm

127
IMG-422518
 

Connect the prerouted cable.

Connect the connector.

 

Removal

128
IMG-425513
 

Remove the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

129
IMG-414735
 

Remove the marked part.

130
IMG-416273
 

Remove the nut.

Fold marked part to one side.

131
IMG-416275
 

Release the catches.

Fold marked part to one side.

132
IMG-389347
 

Remove the marked part.

 

Vehicles with Alcohol Analysing Start Inhibitor

133
IMG-425031
 

Remove the marked part.

134
IMG-425032
 


Use special tool: T9512631, Terminal removal tool (Color code: Brown)

135
IMG-425034
 

Note!
On some vehicles the Red/Yellow wire might be only Red.

136
IMG-425035
 
137
IMG-425038
 
138
IMG-425040
 


Use special tool: T9512620, Stripping tool (for wiring)

139
IMG-425039
 
140
IMG-425037
 
141
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

142
IMG-425051
 


Use special tool: T9512777, Hot-air gun

 

All vehicles

143
IMG-422621
 

Connect the prerouted cable.

144
IMG-389348
 

Reinstall the removed part.

145
IMG-422622
 

Install the cable.

Use a cable tie

146
IMG-416277
 

Reinstall the removed part.

147
IMG-422785
 

Install component that comes with the accessory kit.

148
IMG-422819
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

149
IMG-424621
 

Connect the prerouted cables.

BK = Black

RD = Red

150
IMG-424623
 

Depress the secondary lock.

151
IMG-422801
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

152
IMG-422791
 

Remove the nut.

153
IMG-422792
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

154
IMG-422820
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

155
IMG-422821
 

Position/route the cable as illustrated.

156
IMG-422822
 

Note!
Route the wiring between floor carpet and air duct.

Position/route the cable as illustrated.

157
IMG-413110
 

Fold the carpet to the side.

158
IMG-422825
 

Position/route the cable as illustrated.

159
IMG-423062
 

Install the cable.

Use a cable tie

160
IMG-423075
 

Install the cable.

Use a cable tie

161
IMG-422980
 

Position/route the cable as illustrated.

162
IMG-422981
 

Connect the connector.

163
IMG-422416
 

Tear off the excess foam tape.

164
IMG-414040
 

Connect the connector.

 

Installation

165
IMG-414045
 

Connect the connectors.

166
IMG-422951
 
167
IMG-422950
 

Connect the connectors.

168
IMG-423077
 
 

Accessory installation

169
IMG-422982
 

Note!
Position the template so that its surfaces are aligned against the panel.

170
IMG-422983
 

Scribe/mark up

171
IMG-422984
 

Make a hole, using the tool indicated.

172
IMG-422985
 
173
IMG-423276
 

Caution!
The decal must face upward.

174
IMG-422986
 

Install the nut.

Tighten the nut.

Use hands only.

175
IMG-422988
 

Connect the prerouted cable.

176
IMG-423267
 

Caution!
Observe caution when carrying out this step.


Caution!
The upper edge of the panel must be put in place first.

177
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

178
IMG-422420
 

Place the manual for this accessory in a suitable location in the car.

 

Installation

179
IMG-400000
 

Reinstall the removed parts in reverse order.

180
IMG-424469
 
181
IMG-424470
 

Check for correct operation.

182
IMG-425870
 

Reinstall the rear seat.

183
IMG-425871
 

Caution!
Make sure to carefully follow the instruction.

Pull the component in direction of the arrow.

184
IMG-425872
 

Caution!
Make sure to place the component as the graphic shows.