Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S60 2019
S60 (19-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322590421.131664208, 32270821
Towbar, foldable




 

Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Materials

Designation

Part number

Isopropanol


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-239667
IMG-268803

IMG-463118

IMG-472831


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
IMG-463119
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

4
IMG-426135
 
5
IMG-455930
 
 

Disconnecting the battery

6
IMG-453837
 

Open the tailgate.

7
IMG-453848
 

Remove the marked part.

8
IMG-453856
 

Loosen the nut.

Remove the battery's negative cable.

 

Removal

9
IMG-455113
 

Remove the marked part.

10
IMG-455222
 

Remove the marked part.

11
IMG-455249
 

Release the lock.

Remove the marked part.

Use: Interior trim remover

12
IMG-455255
 

Disconnect the connector.

13
IMG-455250
 

Remove the screw.


  1. Tightening torque: Sill moulding without cargo anchor , 8 Nm


  2. Tightening torque: Sill moulding with cargo anchor , 24 Nm

Repeat on the other side.

14
IMG-455273
 

Lift the marked component up

15
IMG-455280
 

Disconnect the connector.

16
IMG-455323
 

Remove the nuts.

17
IMG-455330
 

Remove the clips.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

18
IMG-455338
 
  1. Release the lock.

  2. Remove the marked part.

19
IMG-455940
 

Note!
Orientation view

20
IMG-411349
 

Fold marked part aside.

21
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

22
IMG-411351
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 24 Nm

23
IMG-455932
 

Remove the marked part.

24
IMG-455918
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

The graphic shows the back of the component.

Disconnect the connector.

25
IMG-456529
 

Remove the screws.

26
IMG-451453
 

Remove the screws.

27
IMG-451454
 

Remove the nut.

28
IMG-456061
 

Fold the wing liner aside.

29
IMG-456060
 

Remove the screw.

30
IMG-455476
 

Loosen the component indicated. Do not remove it.

31
IMG-455480
 

Note!
This step is easier with two people.

Loosen the component indicated. Do not remove it.

32
 

Repeat the steps when removing on opposite side.

33
IMG-455481
 

Note!
Orientation view

Locate the connector.

34
IMG-455515
 

Note!
Orientation view


Note!
The graphic shows the back of the component before removal.

35
IMG-455527
 

Caution!
Place the Bumper Cover on a suitable surface.

Disconnect the connector.

Remove the marked part.

36
IMG-455532
 

Remove the nuts.

The part is to be reused.

Repeat on the other side.

37
IMG-455536
 

Remove the marked part.

The part is not to be reused.

38
IMG-455558
 

Remove the marked detail/details.

The part is not to be reused.

39
IMG-455560
 

Remove the marked part.

The part is not to be reused.

 

Accessory installation

40
IMG-455610
 

Use detail according to image.

41
IMG-462347
 

Remove the marked detail/details.

The part is not to be reused.

42
IMG-455615
 

Note!
Note the position.

Route the wiring harness into the passenger compartment.

43
IMG-446287
 

Caution!
Make sure that the rubber grommet seals properly to the body.

44
IMG-455732
 

Note!
This step is easier with two people.

Install component that comes with the accessory kit.

45
IMG-472839
 

Install the nuts

Repeat on the other side.

46
IMG-472840
 

Install component that comes with the accessory kit.

Repeat on the other side.

47
IMG-472841
 

Tighten the nuts.

Tighten the screw.


Tightening torque: Tow hitch member mounting to body frame
Stage 1: 50 Nm
Stage 2: 30 Degree

Repeat on the other side.

48
IMG-457039
 

Connect the connector.

Fasten the wiring harness using the existing clips.

49
IMG-457040
 

Fasten the wiring harness using the existing clips.

50
IMG-455751
 

Connect the connector.

51
IMG-462348
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

 

Vehicles with Twin Engine

52
IMG-462349
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

 

All vehicles

53
IMG-455379
 

Note!
Orientation view

54
IMG-455443
 

Clean the surface.

Use: , Isopropanol

55
IMG-446067
 

Clean the surfaces.

Use: , Isopropanol

56
IMG-446075
 
57
IMG-446080
 

Remove the protective film.

58
IMG-446081
 

Measure

Install components that come with the accessory kit.

59
IMG-455667
 

Locate the pre-routed connectors.

Connect the connectors.

60
IMG-455668
 

Connect the prerouted cables.

61
IMG-446085
 

Remove the protective film.

62
IMG-455458
 

Note!
Ensure that the tape is fixed to the surface.

Install component that comes with the accessory kit.

63
IMG-455665
 

Remove the nut.

The part is to be reused.

64
IMG-455670
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

Fasten the wiring harness using the existing clips.

65
IMG-455767
 

Release the lock.

Remove the marked part.

66
IMG-455769
 

Note!
If position DF18 is occupied, ensure that a 40A fuse is mounted.

Install components that come with the accessory kit.

67
IMG-455919
 

Reinstall the removed part.

68
IMG-455915
 

Note!
Orientation view

 

Vehicles without power outlet

69
IMG-460734
 

Note!
Make sure that the scale of the print is correct.

Print template from Service Product Journal (SPJ) 34548.

Cut following the dotted lines.

70
IMG-460736
 

Locate relevant marking.

Place the template according to image

71
IMG-460738
 

Mark using a pen

72
IMG-460740
 

Measure

Check the value.

73
IMG-460744
 

Make a hole, using the tool indicated.

74
IMG-460745
 

Remove the marked part.

Use: Air-powered air saw

 

Vehicles with power outlet

75
IMG-460741
 

Note!
Make sure that the scale of the print is correct.

Print template from Service Product Journal (SPJ) 34548.

Cut following the dotted lines.

76
IMG-460742
 

Locate relevant marking.

Place the template according to image

77
IMG-460743
 

Mark using a pen

78
IMG-460740
 

Measure

Check the value.

79
IMG-460747
 

Make a hole, using the tool indicated.

80
IMG-460748
 

Remove the marked part.

Use: Air-powered air saw

 

All vehicles

81
IMG-455886
 

Install component that comes with the accessory kit.

82
IMG-455909
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Connect the prerouted cable.

Connect the connector.

 

Connecting the battery

83
IMG-453861
 

Reinstall the battery's negative cable.

Tighten the nut.


Tightening torque: Battery cable for battery , 6 Nm

 

Installation

84
 

Reinstall the removed parts in reverse order.

 

Accessory installation

85
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 30795625

 

Check

86
IMG-455813
 

Press the button.

87
IMG-446529
 

Fold out the towbar.

88
IMG-446530
 

If the components rub against each other, adjustments must be made to correct this.

89
IMG-348017
 

Warning!
Check for correct operation after the installation.


Note!
To activate the trailer module (TRM) at least two light sources (lamps) must be connected. This can be done by connecting test equipment for the trailer connector, or a trailer.


Note!
The trailer module (TRM) must be programmed with correct software to function correctly.

  1. Left indicator lamp

  2. Fog tail lamps.

  3. Ground connection

  4. Right indicator lamp

  5. Right position lamp

  6. Brake light

  7. Left position lamp

  8. Back-up lamp

  9. Battery voltage, constant

  10. Battery voltage, ignition on

  11. Ground connection

  12. Not connected

  13. Ground connection

90
IMG-455813
 

Press the button.

91
IMG-446535
 

Fold in the towbar.