Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 Cross Country 2018
V543 2018

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314708141.031664736
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Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

951 2943 L-hook

Tool number:951 2943

Tool description:L-hook

Tool boards:80

 

999 7077 Jimmy bar

Tool number:999 7077

Tool description:Jimmy bar

Tool boards:43

 

951 2631 Terminal removal tool (Color code: Brown)

Tool number:951 2631

Tool description:Terminal removal tool (Color code: Brown)

Tool boards:39

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08


Equipment
A0000162
IMG-239664
IMG-240693

IMG-423078

IMG-424000


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

3
IMG-394535
 
 

Removal

4
 

Note!
The removal steps may contain installation details.

5
IMG-411070
 
6
IMG-424855
 
7
IMG-414614
 

Remove the panel.

8
IMG-414995
 

Fold marked part aside.

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

9
IMG-415046
 

Note!
The graphic shows the back of the component before removal.

10
IMG-415047
 

Remove the panel.

Use hands only.

11
IMG-415049
 

Release the catch.

Remove the marked part.

12
IMG-418522
 

Remove the panel.

Use hands only.

13
IMG-418525
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 13 Nm

14
IMG-425211
 

Remove the screw.


Tightening torque: Safety belt lower anchor to body (rear) , 40 Nm

15
IMG-407110
 
16
IMG-414611
 

Remove the marked part.

17
IMG-415830
 

Repeat on the other side.

18
IMG-415831
 

Remove the screw.


Tightening torque: M6 , 10 Nm

Repeat on the other side.

19
IMG-425191
 

Lift the marked component up

20
IMG-425125
 

Release the lock.

Remove the marked part.

21
IMG-425190
 

Remove the marked part.

22
IMG-416087
 

Remove the marked part.

 

Vehicles with keyless entry

23
IMG-424841
 

Release the catch.

Loosen the component indicated. Do not remove it.

 

All vehicles

24
IMG-415835
 

Remove the screws.

25
IMG-416089
 

Remove the marked part.

26
IMG-418545
 

Remove the panel.

Disconnect any connector(s).

27
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

28
IMG-414575
 

Remove the panel.

29
IMG-414580
 

Remove the panel.

Disconnect the connector, if applicable.

30
IMG-414585
 

Remove the screws.

Remove the panel.

31
IMG-423283
 

Release the lock.

Repeat on the other side.

Remove the marked part.

32
IMG-414483
 

Remove the panel.

Disconnect the connector, if applicable.

33
IMG-423671
 
34
IMG-397280
 

Remove the marked part.

35
IMG-397244
 

Detach the panel.

36
IMG-397247
 

Remove the panel.

37
IMG-412247
 

Note!
Perform the procedure one side at a time.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Disconnect the connector.

38
IMG-414590
 

Remove the panel.

39
IMG-422856
 

Disconnect the connector.

40
IMG-422857
 

Remove the connector from its attachment.

41
IMG-422858
 

Remove the screw.

42
IMG-422861
 

Remove the screw.

43
IMG-422871
 

Remove the panel.

44
IMG-422872
 

Disconnect the connector.

45
IMG-422873
 

Remove the screw.

46
IMG-422874
 

Remove the screw.

 

Cars with automatic transmissions

47
IMG-410487
 
48
IMG-383728
 


Use special tool: T9512943, L-hook

 

Cars with manual transmissions

49
IMG-422900
 


Use special tool: T9997077, Jimmy bar

50
IMG-422901
 


Use special tool: T9997077, Jimmy bar

51
IMG-425187
 

Release the locks.

Loosen the marked detail/details.

 

All vehicles

52
IMG-422902
 

Remove the marked part.

53
IMG-422903
 

Remove the screws.

54
IMG-422937
 
55
IMG-422941
 

Remove the cable tie(s).

56
IMG-422943
 

Disconnect the connectors.

57
IMG-422946
 

Caution!
Make sure to protect adjacent surfaces or components.

58
IMG-422936
 

Remove the screws.

Remove the marked part.

59
IMG-383939
 

Disconnect the connectors.

60
IMG-423288
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

61
IMG-423289
 
 

Accessory installation

62
IMG-423013
 
63
IMG-423537
 

Remove the nut.

64
IMG-423536
 

Place the component where indicated in the graphic.

Install the nuts

65
IMG-423530
 

Install the nut.


Tightening torque: M6 , 10 Nm

66
IMG-423030
 

Adjust the component to a horizontal position.

67
IMG-423329
 

Position/route the cable as illustrated.

Connect the connector.

68
IMG-423327
 

Connect the connectors.

69
IMG-423754
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

70
IMG-423630
 

Disconnect the connector.

 

Alternative 1

71
IMG-423757
 

Connect the prerouted cables.

 

Alternative 2

72
IMG-423757
 

Connect the prerouted cables.

73
IMG-424609
 
74
IMG-424367
 

Depress the secondary lock.

 

All vehicles

75
IMG-423759
 

Use tape

76
IMG-423760
 

Attach the connector to the wiring harness.

Use a cable tie

77
IMG-424241
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

78
IMG-424158
 

Route the wires adjacent to existing wirings.

Install the cable.

Use a cable tie

79
IMG-425513
 

Remove the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

80
IMG-423576
 

Remove the marked part.

81
IMG-416273
 

Remove the nut.

Fold marked part aside.

82
IMG-416275
 

Release the catches.

Fold marked part aside.

83
IMG-389347
 

Remove the marked part.

 

Vehicles with Alcohol Analysing Start Inhibitor

84
IMG-425031
 

Remove the marked part.

85
IMG-425032
 


Use special tool: T9512631, Terminal removal tool (Color code: Brown)

86
IMG-425034
 

Note!
On some vehicles the Red/Yellow wire might be only Red.

87
IMG-425035
 
88
IMG-425038
 
89
IMG-425040
 


Use special tool: T9512620, Stripping tool (for wiring)

90
IMG-425039
 
91
IMG-425037
 
92
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

93
IMG-425051
 


Use special tool: T9512777, Hot-air gun

 

All vehicles

94
IMG-422621
 

Connect the prerouted cable.

95
IMG-389348
 

Reinstall the removed part.

96
IMG-422622
 

Install the cable.

Use a cable tie

97
IMG-416277
 

Reinstall the removed part.

98
IMG-422785
 

Install component that comes with the accessory kit.

99
IMG-422819
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

100
IMG-424621
 

Connect the prerouted cables.

BK = Black

RD = Red

101
IMG-424623
 

Depress the secondary lock.

102
IMG-422801
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

103
IMG-423586
 

Note!
Orientation view

 

Alternative 1

104
IMG-423587
 

Remove the nut.

105
IMG-423588
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

 

Alternative 2

106
IMG-423884
 
107
IMG-423828
 

Remove the nut.

108
IMG-423826
 

Connect the cable.

Install the nut.


Tightening torque: M6 , 10 Nm

109
IMG-423887
 

Reinstall the removed part.

 

All vehicles

110
IMG-424235
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

111
IMG-423485
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

112
IMG-423590
 

Position/route the cable as illustrated.

113
IMG-422822
 

Position/route the cable as illustrated.

114
IMG-421024
 

Fold the carpet aside.

115
IMG-422825
 

Position/route the cable as illustrated.

116
IMG-423062
 

Install the cable.

Use a cable tie

117
IMG-423075
 

Install the cable.

Use a cable tie

118
IMG-422980
 

Position/route the cable as illustrated.

119
IMG-422981
 

Connect the connector.

120
IMG-423076
 

Tear off the excess foam tape.

121
IMG-414040
 

Connect the connector.

 

Installation

122
IMG-414045
 

Connect the connectors.

123
IMG-422951
 

Reinstall the removed part.

Reinstall the screws.

124
IMG-422950
 

Connect the connectors.

125
IMG-423077
 

Install the wiring harness.

Use a cable tie

 

Accessory installation

126
IMG-423879
 

Note!
Position the template so that its surfaces are aligned against the panel.

127
IMG-423836
 

Scribe/mark up

128
IMG-423840
 

Make a hole, using the tool indicated.

129
IMG-423849
 
130
IMG-423881
 

Caution!
The decal must face upward.

131
IMG-423880
 

Install the nut.

Tighten the nut.

Use hands only.

132
IMG-422988
 

Connect the prerouted cable.

133
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

134
IMG-422420
 

Place the manual for this accessory in a suitable location in the car.

 

Installation

135
IMG-400000
 

Reinstall the removed parts in reverse order.

136
IMG-424469
 
137
IMG-424470
 

Check for correct operation.

138
IMG-425870
 

Reinstall the rear seat.

139
IMG-425871
 

Caution!
Make sure to carefully follow the instruction.

Pull the component in direction of the arrow.

140
IMG-425872
 

Caution!
Make sure to place the component as the graphic shows.