Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC40 2020

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
321474321.131650463, 32147429
Protective plate, beneath the engine




 

Special tools

 

981 4112 Drill

Tool number:981 4112

Tool description:Drill

Tool boards:EU99

 

951 2782 Rivet nut tool

Tool number:951 2782

Tool description:Rivet nut tool

Tool boards:08


Materials

Designation

Part number

Rust inhibitor, low viscosity

Butyl tape


Equipment
IMG-345497
IMG-239664
IMG-239660

IMG-462665


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-452103
 
  1. Remove the screws.

  2. Remove the clip.

The part is not to be reused.

4
IMG-452211
 

Remove the marked part.

The part is not to be reused.

 

Accessory installation

5
IMG-452222
 

Warning!
Wear protective gloves.


Warning!
Wear safety goggles.

Drill the holes.


Use special tool: T9814112, Drill

 

Applies to vehicles without predrilled holes.

6
IMG-474610
 

Note!
Make marks with a centre punch for drilling.

Measure and mark out the centre.

7
IMG-474611
 

Use a drill with the stated size

Drill first two layer only,use 5 mm drill

8
IMG-452224
 

Use: , Rust inhibitor, low viscosity

9
IMG-452225
 

Note!
Orientation view

10
IMG-372305
 


Use special tool: T9512782, Rivet nut tool

Reset the tool.

11
IMG-452625
 
12
IMG-452632
 

Use hands only.

The outermost thread of the tool should be flush with the rivet nut end.

13
IMG-372295
 

Press the tool against the surface.

Hold the tool at right angles to the surface.

14
IMG-372296
 

Tighten to the value stated.

15
IMG-373060
 

Measure

Use: Vernier caliper

16
IMG-452704
 

Install components that come with the accessory kit.

Use: , Butyl tape

17
IMG-452726
 

Install components that come with the accessory kit.

Use: , Butyl tape

18
IMG-454473
 

Install components that come with the accessory kit.


Tightening torque: M6 , 10 Nm

19
IMG-454475
 

Install components that come with the accessory kit.


Tightening torque: M8 , 24 Nm

20
IMG-454476
 

Install components that come with the accessory kit.


Tightening torque: M8 , 24 Nm

21
IMG-454462
 

Tighten the bolts.

 

Installation

22
 

Reinstall the removed parts in reverse order.