2016 L.H.D

Installation Instructions

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2016
XC90 (16-) 2016 America

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322595431.132296954, 32259539
Towbar, foldable hitch




IMG-458000




Special tools

 

951 2932 Tension spring

Tool number:951 2932

Tool description:Tension spring

Tool boards:80


Materials

Designation

Part number

Isopropanol

1161721


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-240693
IMG-268803
IMG-239667

IMG-458001

IMG-465852


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

When installing, the car must retain a temperature of 20 degrees C.

3
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

4
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Disconnecting the battery

 

Vehicles early version

5
IMG-394535
 
 

Vehicles late version

6
IMG-466091
 
 

All vehicles

7
IMG-394779
 

Open the tailgate.

8
IMG-387004
 

Remove the panel.

9
IMG-394520
 

Remove the battery's negative cable.

 

Removal

10
IMG-398662
 

Make sure that the components are not mixed up at the installation.

Remove the marked part.

Repeat on the other side.

11
IMG-403002
 

Remove the screws.

12
IMG-385738
 

Fold the wing liner aside.

Repeat on the other side.

13
IMG-402988
 

Remove the part carefully

Release the catches.

14
IMG-402987
 

Remove the part carefully

Loosen the clips.

15
IMG-402986
 

Remove the part carefully

Remove the marked part.

16
IMG-401258
 

Release the catches.

Remove the part carefully

17
IMG-392800
 

Note!
Orientation view

18
IMG-398711
 
19
IMG-377070
 

Repeat the steps when removing on opposite side.

20
IMG-381918
 

Locate the connector.

Release the connector's catch.

Disconnect the connector.

21
IMG-398676
 

Remove the screws.

22
IMG-381867
 

Caution!
Place the Bumper Cover on a suitable surface.

Request the aid of a colleague for this procedure.

Remove the marked part.

23
IMG-381872
 

Remove the nuts.

The part is to be reused.

Repeat on the other side.

24
IMG-381912
 

The part is not to be reused.

 

Accessory installation

25
IMG-458010
 

Note!
This step is easier with two people.

Install component that comes with the accessory kit.

26
IMG-458011
 

Install the nuts

Repeat on the other side.

27
IMG-459106
 

Install component that comes with the accessory kit.

Repeat on the other side.

28
IMG-459110
 

Tighten the nuts.

Tighten the screw.


Tightening torque: Tow hitch member mounting to body frame
Stage 1: 50 Nm
Stage 2: 30 Degree

Repeat on the other side.

29
IMG-465853
 

Install component that comes with the accessory kit.

Locate relevant marking.

Position/route the cable harness as illustrated.

Install the wiring harness.

 

Removal

30
IMG-383040
 

Remove the marked part.

31
IMG-394727
 

Remove the marked part.

 

Vehicles with TV-receiver

32
IMG-383039
 

Remove the marked part.

33
IMG-383043
 
  1. Remove the marked part.

  2. Remove the screw.


  3. Tightening torque: Panel, to D-Pillar , 4.5 Nm

34
IMG-383044
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

35
IMG-383045
 

Remove the nut.

36
IMG-383046
 

Remove the panel.

 

Vehicles with seven seats

37
IMG-401374
 
 

Vehicles with TV-receiver

38
IMG-383042
 

Remove the marked part.

39
IMG-383047
 

Note!
Do not loosen the bolts more than 2 turns.

40
IMG-383048
 

Remove the panel.

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

41
IMG-383066
 

Remove the marked part.

42
IMG-393945
 

Remove the screws.


Tightening torque: Cargo anchor, to body , 13 Nm

43
IMG-397295
 
44
IMG-404384
 

Remove the panel.

45
IMG-396625
 

Remove the screw.

 

Vehicles with air suspension

46
IMG-398660
 

Loosen the component indicated. Do not remove it.

Use: Interior trim remover

47
IMG-398661
 

Disconnect the connector.

 

Vehicles with TV-receiver

48
IMG-383049
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Detach the panel.

Disconnect the connectors.

49
IMG-415430
 

Note!
The graphic shows the back of the component before removal.

Disconnect the connectors.

50
IMG-415461
 

Remove the screws.

Remove the nut.

Lift the marked component up

 

Applies to all other vehicles

51
IMG-385727
 

Remove the marked part.

52
IMG-385513
 

Release the catch.

Remove the marked part.

53
IMG-385592
 

Fold the insulation aside.

54
IMG-385593
 

Locate the rubber grommet under the insulation and press it out.

55
IMG-385583
 

The part is not to be reused.

 

Accessory installation

56
IMG-405697
 

Note!
Note the position.

Route the wiring harness into the passenger compartment.

57
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

58
IMG-405699
 

Position/route the cable harness as illustrated.

Install the clips as illustrated.

 

Orientation view

59
IMG-385805
 

Note!
Orientation view

 

Accessory installation

60
IMG-386982
 

Route the cable harness to the existing cable harness.

Tighten the cable tie.

61
IMG-383079
 

Ground connection

Remove the nut.

The part is to be reused.

62
IMG-406084
 

Note!
This step is only necessary if the component in the graphic is included in the accessory kit.

Release the locks.

Remove the marked part.

The part is not to be reused.

63
IMG-381883
 

Position/route the cable harness as illustrated.

64
IMG-383080
 

Connect the prerouted cable.

Tighten the nut.


Tightening torque: M6 , 10 Nm

 

Orientation view

65
IMG-392436
 
 

Removal

 

Alternative 1

66
IMG-381884
 

Remove the marked part.

The part is not to be reused.

 

Alternative 2

67
IMG-386369
 

Remove the marked part.

The part is not to be reused.

68
IMG-386414
 

Disconnect the connector.

The part is not to be reused.

 

Accessory installation

69
IMG-381908
 

Pull the wiring through.


Use special tool: T9512932, Tension spring

 

Alternative 1

70
IMG-381887
 

Connect the connector.

71
IMG-381888
 

Install component that comes with the accessory kit.

 

Alternative 2

72
IMG-386446
 

Connect the connector.

Connect the prerouted cable.

73
IMG-386463
 

Install component that comes with the accessory kit.

 

All vehicles

74
IMG-382156
 

Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

75
IMG-385629
 

Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

76
IMG-222282
 
77
IMG-241925
 
78
IMG-392341
 
79
IMG-386383
 

Note!
Note the position.

Connect the prerouted cables.

80
IMG-396797
 

Locate the pre-routed connectors.

Disconnect the connector, if applicable.

The part is not to be reused.

81
IMG-386391
 

Connect the connectors.

82
IMG-392282
 

Note!
Orientation view


Note!
Note the position.

83
IMG-356352
 

Remove the protective film.

84
IMG-381889
 

Install component that comes with the accessory kit.

85
IMG-406490
 

Note!
If position DF18 is occupied, ensure that a 40A fuse is mounted.

Install component that comes with the accessory kit.

 

Removal

86
IMG-463501
 

Note!
Make sure that the scale of the print is correct.

Print template from Service Product Journal (SPJ) 34549.

Cut marked area.

87
IMG-463341
 

Locate relevant marking.

88
IMG-463342
 

Place the template according to image

Mark using a pen

89
IMG-387040
 

Apply tape to the other side, opposite the marking lines.

90
IMG-463343
 

Remove the marked part.

Use: Air-powered air saw

91
IMG-463344
 

Deburr edges

Remove the tape.

 

Installation

92
IMG-395285
 

Request the aid of a colleague for this procedure.

Connect the connector.

93
IMG-395286
 

Reinstall the bumper.

Request the aid of a colleague for this procedure.

94
IMG-464962
 

Fold marked parts aside.

If the components rub against each other, adjustments must be made to correct this.

95
IMG-402997
 

Note!
Make sure to follow the sequence indicated.

Reinstall the removed part.

Ensure that all clips engage.

96
IMG-465587
 

Note!
Orientation view

97
IMG-465588
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.


Note!
Use a sharp knife.

Remove the marked part.

98
IMG-458046
 

Place the component where indicated in the graphic.

 

Vehicles with Twin Engine

99
IMG-465093
 

Use details according to image.

100
IMG-465095
 

Place the component where indicated in the graphic.

 

All vehicles

101
 

Reinstall the removed parts in reverse order.

 

Connecting the battery

102
IMG-394580
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

103
IMG-394531
 

Warning!
The first time the vehicle is activated after the battery has been disconnected, this must be performed from the rear seat, avoid the work area for the air bags.

104
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 30644823

 

Check

105
IMG-414730
 

Press the button.

106
IMG-458012
 

Fold out the towbar.

107
IMG-458014
 

If the components rub against each other, adjustments must be made to correct this.

108
IMG-458190
 

Warning!
Check for correct operation after the installation.


Note!
To activate the trailer module (TRM) at least two light sources (lamps) must be connected. This can be done by connecting test equipment for the trailer connector, or a trailer.


Note!
The trailer module (TRM) must be programmed with correct software to function correctly.

7-pin connection

  1. Ground connection

  2. Spare slot (brake lamp, electrical trailer brake)

  3. Position lamp

  4. Charging

  5. Brake lamp/Left indicator

  6. Stop lamp/ Right turn signal lamp

  7. Back-up lamp

109
IMG-414730
 

Press the button.

110
IMG-458013
 

Fold in the towbar.