2016 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 Cross Country 2016

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313307481.031330744
Parking assistance, pilot




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

999 7234 Hole stamp

Tool number:999 7234

Tool description:Hole stamp

Tool boards:80

 

999 7392 Hole punch

Tool number:999 7392

Tool description:Hole punch

Tool boards:80

 

951 2950 Glue gun (kit)

Tool number:951 2950

Tool description:Glue gun (kit)

Tool boards:08


Materials

Designation

Part number

Masking tape

Isopropanol

1161721

Bonding primer, plastic

31335448

Sand paper P1000

Volvo Original Touch-up paint

Varnish 2-component

31335447

Activator

8637076

Glue

9511027

Mixing pipe

1161730

Electrical tape


Equipment
IMG-242205
IMG-345497
IMG-239660

IMG-372651

IMG-372652


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

When installing, the car must retain a temperature of 20 degrees C.

After installation, the car must not be washed for 48 hours

After installation, the car must not be driven for 2 hours

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Paintwork

4
IMG-372923
 

Use: , Masking tape

5
IMG-372922
 

Clean the surface.

Use: 1161721, Isopropanol

6
IMG-372924
 

Use: 31335448, Bonding primer, plastic

Also see the instructions on the container.

7
IMG-371723
 
8
IMG-344142
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

9
IMG-344141
 

Matt the surface gently.

Use: , Sand paper P1000

10
IMG-344142
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

Do not touch the surface.

11
IMG-344251
 

Caution!
Protect connector surfaces against paint spray.


Note!
Paint the sensors the same colour code as the vehicle.

Use: , Volvo Original Touch-up paint

Use base coat only.

Use: 31335447, Varnish 2-component

Also see the instructions on the container.

12
IMG-333934
 

Caution!
First the paint must dry after painting.

13
IMG-372924
 

Note!
Use correct color following the vehicle's paint code.

Use: , Volvo Original Touch-up paint

Use base coat only.

Use: 31335447, Varnish 2-component

Also see the instructions on the container.

14
IMG-371953
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

15
IMG-372921
 

Remove the tape.

16
IMG-371733
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

17
IMG-371955
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

18
IMG-371738
 

Apply a thin and even layer.

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

 

Removal

19
IMG-371925
 

Note!
Orientation view

20
IMG-371924
 

Measure and mark as illustrated.

Use: Scribe

21
IMG-371923
 
22
IMG-371812
 


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

23
IMG-371813
 
 

Accessory installation

24
IMG-371811
 

Install component that comes with the accessory kit.

 

Removal

 

Right-hand drive vehicles

25
 

When removing on right-hand drive cars, perform the procedures on the opposite side and/or mirrored.

 

All vehicles

26
IMG-332194
 

Set the ignition key to position I.

27
IMG-358537
 

Open the hood.

Raise the car.

28
IMG-341912
 

Turn the wheel inwards.

29
IMG-358491
 

Remove the screws.

30
IMG-341916
 

Turn the wheel inwards.

31
IMG-358492
 

Remove the screws.

32
IMG-341918
 

Fold the wing liner to one side.

33
IMG-372674
 

Warning!
Be prepared to collect escaping fluid.

Take a piece of washer hose. Tie a knot in it and place it on the washer pump to prevent the washer fluid reservoir from emptying.

34
IMG-332193
 

Set the ignition key to position 0.

35
IMG-372677
 

Locate any connectors.

36
IMG-372692
 

Disconnect the connectors.

37
IMG-372997
 
38
IMG-372996
 
39
IMG-358506
 

Raise the car.

Remove the clips.

Remove the screws.

40
IMG-358531
 
41
IMG-358536
 

Remove the clips.

42
IMG-358542
 

Remove the screws.

43
IMG-358541
 

Remove the clips.

44
IMG-359127
 

Caution!
Place the Bumper Cover on a suitable surface.

 

Accessory installation

45
IMG-372566
 

Locate the markings for the positions.

46
IMG-372567
 

Use: Scribe

47
IMG-372568
 
48
IMG-372571
 

Caution!
Sharp end of tool must be on outside of cover.


Use special tool: T9997234, Hole stamp

49
IMG-372928
 

Note!
Check that the markings are opposite each other and that they are pointing downwards when the tool is used.


Use special tool: T9997392, Hole punch

50
IMG-372575
 

Caution!
Sharp end of tool must be on outside of cover.

51
IMG-372932
 

Note!
Check that the markings are opposite each other and that they are pointing downwards when the tool is used.

Use: Pipe wrench

52
IMG-372577
 

Clean the surfaces.

Use: 1161721, Isopropanol

Allow to dry.

53
IMG-372580
 

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

54
IMG-372581
 

Use: 8637076, Activator

Allow to dry for at least 10 minutes.

 

Removal

 

Right-hand drive vehicles

55
 

When removing on right-hand drive cars, perform the procedures on the opposite side and/or mirrored.

 

All vehicles

56
IMG-356946
 

Remove the panel.

57
IMG-356947
 

Disconnect any connector(s).

58
IMG-358478
 

Remove the panel.

59
IMG-358482
 

Remove the panel.

60
IMG-358485
 

Fold the carpet to the side.

61
IMG-373263
 

Locate the rubber grommet under the insulating mat.

62
IMG-373265
 

Make a cut in the insulation.

63
IMG-373262
 

Fold the insulation to one side.

64
IMG-373264
 
65
IMG-369020
 

Repeat on the other side.

66
IMG-369022
 
 

Vehicles with heated rear seat

67
IMG-369029
 

Disconnect the connector.

Repeat on the other side.

 

All vehicles

68
IMG-372960
 
69
IMG-355927
 
70
IMG-355932
 
71
IMG-372962
 

Note!
Orientation view

72
IMG-372961
 

Remove the panel.

73
IMG-372964
 

Note!
Orientation view

74
IMG-372963
 
 

Right-hand drive vehicles

75
IMG-366386
 
76
IMG-366507
 
77
IMG-369878
 
78
IMG-369033
 
 

All vehicles

79
IMG-372965
 

Detach the panel.

80
IMG-372966
 

Detach the panel.

81
IMG-368833
 
82
IMG-360944
 

Repeat on the other side.

83
IMG-360951
 
84
IMG-366366
 
85
IMG-355946
 

Remove the screws.

86
IMG-356006
 

Remove the panel.

87
IMG-373665
 

Detach the panel.

88
IMG-373664
 

Disconnect the connector, if applicable.

89
IMG-355942
 

Remove the panel.

90
IMG-356008
 

Remove the panel.

91
IMG-356009
 

Disconnect the connector, if applicable.

92
IMG-356007
 

Remove the panel.

93
IMG-373178
 
94
IMG-373168
 

Remove the nuts.

95
IMG-358046
 
96
IMG-361263
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Disconnect any connector(s).

97
IMG-373318
 

The part is not to be reused.

 

Accessory installation

98
IMG-371946
 

Install component that comes with the accessory kit.

99
IMG-371952
 

Install component that comes with the accessory kit.

100
 

Note!
Prepare and install one holder at a time.

101
IMG-371943
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

102
IMG-371969
 

Remove the protective film.

103
IMG-371927
 

Warning!
Wear protective gloves.


Warning!
Make sure to provide adequate ventilation.


Use special tool: T9512950, Glue gun (kit)

Use: 9511027, Glue

Use: 1161730, Mixing pipe

104
IMG-373297
 

Note!
Note the position.

105
IMG-373294
 

Note!
Note the position.

106
 

Note!
Prepare and install one holder at a time.

107
IMG-373316
 
108
IMG-371958
 

Clean the surface.

Use: 1161721, Isopropanol

Allow to dry.

109
IMG-371968
 

Remove the protective film.

110
IMG-371959
 

Warning!
Wear protective gloves.


Warning!
Make sure to provide adequate ventilation.


Use special tool: T9512950, Glue gun (kit)

Use: 9511027, Glue

Use: 1161730, Mixing pipe

111
IMG-373293
 

Note!
Note the position.

112
IMG-373296
 

Note!
Note the position.

113
IMG-373315
 
114
IMG-373314
 

Note!
Apply pressure only where the tape is located.

115
IMG-373313
 

Note!
Hold the part securely at the marker arrows when removing the tool.

116
IMG-373303
 
117
IMG-373304
 
118
IMG-373301
 

Put the wiring in the Bumper cover without installing the wiring.

Route the cable harness to the existing cable harness.

119
IMG-372583
 

Connect the two painted sensors to the external connections.

120
IMG-372585
 
121
IMG-373305
 

Repeat on the other side.

122
IMG-372588
 

Repeat on the other side.

123
IMG-372586
 

Repeat on the other side.

 

Alternative 1

124
IMG-372720
 
125
IMG-372721
 
 

Alternative 2

126
IMG-373324
 
 

All vehicles

127
IMG-373329
 

Install the cable.

Repeat on the other side.

 

Applies to bumper cover without wiring harness

128
IMG-373331
 

Install the cable.

 

Applies to bumper cover with wiring harness

129
IMG-373332
 

Install the cable.

 

Installation

130
IMG-362480
 

Place the Bumper Cover in position for installation.

Install the screws.

Install the hose.

Connect the connectors.

 

Accessory installation

131
IMG-373258
 

Use: , Electrical tape

132
IMG-362471
 

Connect the connector.

133
IMG-362491
 

Pull the wiring through.

Route the cable harness to the existing cable harness.

Install the cable.

 

Removal

134
IMG-362486
 
 

Accessory installation

135
IMG-362497
 

Route the cable harness to the existing cable harness.

Install the cable.

136
IMG-362501
 

Pull the wiring through.

137
IMG-372722
 
138
IMG-372724
 

Pull the wiring through.

Use: Expander pliers

139
IMG-373255
 
140
IMG-373254
 
141
IMG-373274
 

Make a cut in the insulation.

142
IMG-373284
 

Fold the insulation to one side.

143
IMG-362516
 

Caution!
Make sure to locate the wiring in such a way that any damage caused by heat or excessive wear is avoided.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

Install the cable.

144
IMG-360732
 

Route the cable harness to the existing cable harness.

Install the cable.

145
IMG-373187
 

Route the cable harness to the existing cable harness.

 

Right-hand drive vehicles

146
IMG-373192
 

Fold the carpet to the side.

147
IMG-373189
 
 

All vehicles

148
IMG-373252
 

Route the cable harness to the existing cable harness.

Install the cable.

 

Left hand drive vehicles

149
IMG-361341
 

Remove the tape.

Connect the cable harness terminals in the connector as follows.

 

Right-hand drive vehicles

150
IMG-361342
 

Remove the tape.

Connect the cable harness terminals in the connector as follows.

 

All vehicles

151
IMG-361376
 

A click confirms that the component is in the correct position.

152
IMG-361377
 
153
IMG-373319
 

Install component that comes with the accessory kit.

154
IMG-361267
 

Connect the prerouted cable.

Connect the connectors.

155
IMG-373253
 

Attach any excess wire to the wiring harness.

156
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA.

Order and download software according to: 31330849

 

Installation

157
 

Reinstall the removed parts in reverse order.