Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC40 2019
B4204T14, B4204T18, B4204T20, B4204T36, B4204T47

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322411181.032147660
Electric engine heater




IMG-466924




 
Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-466925


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

4
IMG-439740
 

Open the hood.

5
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

6
IMG-467146
 

Remove the screws.

Remove the marked part.

7
IMG-438237
 

Remove the screws.

Remove the marked part.

8
IMG-439752
 

Remove the clips.

Remove the nuts.

9
IMG-439754
 

Remove the screws.

Remove the clip.

10
IMG-439755
 

Remove the marked part.

 

Accessory installation

11
IMG-439819
 
12
IMG-440215
 

Secure the template with tape.

13
IMG-440216
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Cut out following the template.

Make a mark by cutting a thin cut.

Remove template.

14
IMG-440041
 
  1. Use a drill with the stated size

  2. Use: Air-powered air saw

15
IMG-440192
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

16
IMG-440181
 

Install component that comes with the accessory kit.

17
IMG-440194
 

Note!
Note the position.

18
IMG-440190
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

19
IMG-440208
 

Install component that comes with the accessory kit.

This is used as a counterhold.

20
IMG-440209
 

Tighten the nut.

Use hands only.

21
IMG-440605
 

Note!
Orientation view

Ground connection

22
IMG-440607
 

Release the catches.

Fold marked part aside.

23
IMG-440610
 

Remove the nut.

The item is to be reused.

24
IMG-467022
 

Connect the prerouted cable.

25
IMG-467020
 

Reinstall the removed part.

26
IMG-467019
 

Install the nut.


Tightening torque: M6 , 10 Nm

27
IMG-441390
 

Caution!
No grease on contact surfaces.

Cable from front socket

Lubricate the O-ring.

28
IMG-445566
 
  1. Cable from front socket

  2. Engine heater cable

Connect the cable.

Install the catch.

29
IMG-445565
 

Place the cable tie as illustrated.

30
IMG-445577
 

Position/route the cable as illustrated.

31
IMG-445575
 

Position/route the cable as illustrated.

32
IMG-445595
 

Position/route the cable as illustrated.

33
IMG-445592
 

Note!
Image shows vehicle without battery.

Attach the clip.

34
IMG-440440
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

35
IMG-440442
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

36
IMG-440444
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

37
IMG-466939
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

38
IMG-466954
 

Note!
Orientation view

  1. Steering gear

  2. Engine heater cable

39
IMG-466951
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

40
IMG-466955
 

Secure the cable with clips in the subframe flange.

41
IMG-466492
 

Remove the screws.

42
IMG-464686
 

Clean the surface.

43
IMG-466482
 

Note!
Orientation view

44
IMG-466493
 

Install components that come with the accessory kit.

Tighten the screw.

45
IMG-465576
 

Remove the protective film.

46
IMG-466494
 

Install component that comes with the accessory kit.

47
IMG-466497
 

Press the marked component.

48
IMG-466498
 

Install components that come with the accessory kit.

Tighten the screw.

49
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

50
IMG-464692
 

Connect the prerouted cable.

Install the catch.

51
IMG-466959
 

Fasten the cable tie without tightening.

Adjust the cable position so that it can follow the motions of the engine.

Tighten the cable tie.

 

Installation

52
IMG-400000
 

Reinstall the removed parts in reverse order.

53
IMG-456337
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm