Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 Cross Country 2019
V60 Cross Country (19-) 2019 D4204T14 TG-81SC AWD

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322700991.131454669
Electric engine heater




IMG-454333




 

Special tools

 

999 7669 Key

Tool number:999 7669

Tool description:Key

Tool boards:20

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

981 4192 Hose

Tool number:981 4192

Tool description:Hose

Tool boards:EU99

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-453333


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-456266
 

Open the hood.

Raise the car.

4
IMG-456269
 

Note!
Orientation view

5
IMG-452756
 

Remove the marked detail/details.

Use: Pliers 31423632

6
IMG-456271
 

Remove the screws.

Remove the marked part.

7
IMG-456273
 

Remove the screws.

8
IMG-452766
 

Remove the clips.

Remove the nuts.

9
IMG-456275
 

Remove the screws.

10
IMG-456276
 

Remove the clip.

11
IMG-456277
 

Remove the marked part.

12
IMG-452829
 

Remove the clips.

Remove the screws.

Remove the marked part.

13
IMG-456279
 

Remove the screws.

14
IMG-456320
 

Remove the clips.

15
IMG-456321
 

Remove the screws.

Loosen the component indicated. Do not remove it.

 

Applies to the left-hand side:

16
IMG-452964
 
  1. Remove the connector from its attachment.

  2. Remove the cable harness clips.

  3. Remove the hose.

 

Applies to the right-hand side

17
IMG-452966
 
  1. Remove the cable harness clips.

  2. Remove the hose.

18
IMG-456324
 

Remove the marked part.

19
IMG-400006
 

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9997669, Key

 

Accessory installation

20
IMG-456285
 

Locate relevant marking.

21
IMG-456289
 
22
IMG-456290
 

Saw in a way so that the marking remains.

Use: Air-powered air saw

23
IMG-456296
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

24
IMG-456298
 

Install component that comes with the accessory kit.

25
IMG-456303
 

Note!
Note the position.

26
IMG-456306
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

27
IMG-456304
 

Install component that comes with the accessory kit.

This is used as a counterhold.

28
IMG-456307
 

Tighten the nut.

Use hands only.

29
IMG-456354
 

Note!
Orientation view

Ground connection

30
IMG-453385
 

Remove the nut.

The item is to be reused.

31
IMG-453393
 

Position/route the cable as illustrated.

32
IMG-453389
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

33
IMG-456357
 

Position/route the cable as illustrated.

Install the cables.

Use a cable tie

34
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

35
IMG-453395
 

Install component that comes with the accessory kit.

36
IMG-453400
 

Install the catch.

37
IMG-453402
 

Use detail according to image.

38
IMG-453411
 

Place the cable tie as illustrated.

39
IMG-453412
 

Position/route the cable as illustrated.

Tighten the cable tie.

40
IMG-456360
 

Note!
Orientation view

41
IMG-453454
 

Position/route the cable as illustrated.

42
IMG-453456
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

43
IMG-453458
 

Note!
Orientation view

44
IMG-453297
 

Hold the component in the position in which it is to be fitted and mark the hoses where they are to be cut.

45
IMG-431707
 

Warning!
Be prepared to collect escaping fluid.


Caution!
Cut carefully to avoid unintentional damage or personal injury.

46
IMG-452743
 

Note!
Do not fully tighten the bolt.

Assemble components that come with the accessory kit.

47
IMG-453318
 

Adjust the position of the component according to image.

Tighten the screw.


Tightening torque: M6 , 10 Nm

48
IMG-431659
 

Remove the screw.

The item is to be reused.

49
IMG-453321
 
  1. Fold marked part aside.

  2. Install the marked components.

  3. Reinstall the screw.

50
IMG-453326
 

Attach the hose clamps.

Install the hoses.

Tighten the hose clamps.

51
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

52
IMG-453330
 

Connect the cable.

Install the catch.

 

Installation

53
IMG-400006
 

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

54
IMG-377070
 

Reinstall the removed parts in reverse order.

55
IMG-456337
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm