Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2019
XC60 (18-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314394081.332296418, 32296487, 31439393, 32270813
Towbar, foldable




 

Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46


Materials

Designation

Part number

Masking tape

Rust inhibitor


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-239667
IMG-240693
IMG-268803

IMG-472852

IMG-421160


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Disconnecting the battery

4
IMG-420155
 
5
IMG-421422
 

Remove the marked part.

6
IMG-422386
 

Remove the marked part.

7
IMG-427840
 

Release the catch.

Remove the marked part.

8
IMG-427841
 

Loosen the nut.

Remove the battery's negative cable.

 

Removal

9
IMG-414611
 

Remove the marked part.

10
IMG-421070
 
11
IMG-421142
 
12
IMG-411349
 

Fold marked part aside.

13
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

14
IMG-411351
 

Remove the screw.


Tightening torque: M8 , 24 Nm

15
IMG-414614
 

Remove the marked part.

16
IMG-421173
 

Fold marked part aside.

17
IMG-421174
 

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

18
IMG-415046
 

Note!
The graphic shows the back of the component before removal.

19
IMG-421175
 

Remove the marked part.

20
IMG-415048
 

Note!
The graphic shows the back of the component before removal.

21
IMG-415049
 
  1. Release the catch.

  2. Remove the marked part.

22
IMG-421218
 

Detach the panel.

23
IMG-421219
 

Detach the panel.

24
IMG-421227
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

Disconnect the connector.

 

Accessory installation

 

Fordon med manuellt manövrerad baklucka

25
IMG-431325
 

Install component that comes with the accessory kit.

26
IMG-427975
 

Install component that comes with the accessory kit.

Install the clip(s).

Install the screw.


Tightening torque: M5 , 5 Nm

27
IMG-427945
 
 

Vehicles with power liftgate

28
IMG-421237
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

 

All vehicles

29
IMG-421267
 

Install component that comes with the accessory kit.

 

Removal

30
IMG-420410
 

Make sure that the components are not mixed up at the installation.

Remove the marked part.

Use hands only.

31
IMG-420425
 

Remove the marked part.

Use: Interior trim remover

32
IMG-420406
 

Remove the screws.

33
IMG-420407
 

Fold the wing liner aside.

34
IMG-420411
 

Remove the screw.

35
IMG-420412
 

Remove the part carefully

36
 

Repeat the steps when removing on opposite side.

37
IMG-420415
 

Remove the screws.

38
IMG-420438
 

Note!
This step is easier with two people.

Loosen the component indicated. Do not remove it.

39
IMG-420439
 

Note!
This step is easier with two people.

Loosen the component indicated. Do not remove it.

40
IMG-420405
 

Release the connector's catch.

Disconnect the connector.

41
IMG-420262
 

Caution!
Place the Bumper Cover on a suitable surface.


Note!
This step requires the aid of another technician.

Remove the marked part.

 

Accessory installation

42
IMG-420227
 

Locate relevant marking.

43
IMG-420228
 

Apply tape to the other side, opposite the marking lines.

Use: , Masking tape

44
IMG-420230
 
  1. Mark using a pen

  2. Remove the marked part.

Use: Air-powered air saw

45
IMG-420229
 

Deburr edges

 

Removal

46
IMG-420190
 

Note!
Use long socket

Remove the nuts.

The part is to be reused.

Repeat on the other side.

47
IMG-420174
 

Remove the marked part.

The part is not to be reused.

48
IMG-420169
 

Remove the marked part.

Use: Interior trim remover

The part is not to be reused.

 

Accessory installation

49
IMG-420167
 

Install component that comes with the accessory kit.

50
IMG-472851
 

Install the nuts

Repeat on the other side.

51
IMG-405908
 

Install component that comes with the accessory kit.

Repeat on the other side.

52
IMG-414036
 

Tighten the nuts.

Tighten the screw.

Repeat on the other side.


Tightening torque: Tow hitch member mounting to body frame
Stage 1: 50 Nm
Stage 2: 30 Degree

53
IMG-420756
 

Apply the stated Material on the marked surface.

Repeat on the other side.

Use: , Rust inhibitor

54
IMG-420197
 

Note!
Note the position.

Route the wiring harness into the passenger compartment.

55
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

56
IMG-428575
 

Install component that comes with the accessory kit.

Tighten the cable tie.

 

Installation

57
IMG-427977
 

Reinstall the bumper.

 

Accessory installation

58
IMG-421420
 

Fasten the wiring harness using the existing clips.

Connect the prerouted cables.

59
IMG-421421
 

Locate the pre-routed connectors.

Connect the connectors.

60
IMG-428187
 

Remove the nut.

The part is to be reused.

61
IMG-428186
 

Position wire as illustrated.

Fasten the wiring harness using the existing clips.

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

 

Vehicles with air suspension

62
IMG-427789
 

Remove the screw.

Loosen the clip.

Fold marked part aside.


Tightening torque: Suspension Module (SUM), to Bracket , 4 Nm

 

All vehicles

63
IMG-427765
 

Release the lock.

Remove the marked part.

64
IMG-414090
 

Note!
If position DF18 is occupied, ensure that a 40A fuse is mounted.

Install component that comes with the accessory kit.

 

Alternative 1

65
IMG-427900
 

Note!
Orientation view

 

Removal

66
IMG-427903
 

Remove the marked part.

The part is not to be reused.

Use: Interior trim remover

 

Accessory installation

67
IMG-427906
 

Install component that comes with the accessory kit.

68
IMG-414718
 

Connect the prerouted cable.

 

Alternative 2

69
IMG-427915
 

Note!
Orientation view

 

Removal

70
IMG-427980
 

Remove the marked part.

The part is not to be reused.

Use: Interior trim remover

 

Accessory installation

71
IMG-427981
 

Install component that comes with the accessory kit.

72
IMG-414717
 
  1. Connect the connector.

  2. Connect the prerouted cable.

 

Alternative 3

73
IMG-427982
 

Note!
Orientation view

 

Removal

74
IMG-427987
 

Remove the marked part.

The part is not to be reused.

Use: Interior trim remover

 

Accessory installation

75
IMG-427988
 

Install component that comes with the accessory kit.

76
IMG-428000
 
  1. Connect the connector.

  2. Connect the prerouted cable.

 

All vehicles

 

Installation

77
 

Reinstall the removed parts in reverse order.

78
IMG-427842
 

Reinstall the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

79
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

Order and download software according to: 30644822

 

Check

80
IMG-414730
 

Press the button.

81
IMG-428005
 

Fold out the towbar.

82
IMG-428008
 

If the components rub against each other, adjustments must be made to correct this.

83
IMG-348017
 

Warning!
Check for correct operation after the installation.


Note!
To activate the trailer module (TRM) at least two light sources (lamps) must be connected. This can be done by connecting test equipment for the trailer connector, or a trailer.


Note!
The trailer module (TRM) must be programmed with correct software to function correctly.

  1. Left indicator lamp

  2. Fog tail lamps.

  3. Ground connection

  4. Right indicator lamp

  5. Right position lamp

  6. Brake light

  7. Left position lamp

  8. Back-up lamp

  9. Battery voltage, constant

  10. Battery voltage, ignition on

  11. Ground connection

  12. Not connected

  13. Ground connection

84
IMG-414730
 

Press the button.

85
IMG-428007