Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 Cross Country 2014
D5204T6 M66, D5204T4 TF-80SD, D5204T4 M66, D5204T6 TF-80SD

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313391151.331373328, 31339103
Electric engine heater, 230 V




 

Materials

Designation

Part number

Low temperature grease

1161427


Equipment
IMG-345497
IMG-239664
IMG-239660

IMG-367921

IMG-362782


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-332193
 

Set the ignition key to position 0.

4
IMG-362805
 

Open the hood.

5
IMG-362807
 
6
IMG-368369
 
7
IMG-368376
 

Remove the screws.

8
IMG-362811
 

Remove the nut.

9
IMG-371233
 

Fold the wing liner aside.

 

Accessory installation

10
IMG-362821
 

Clean the Bumper Cover surface.

11
IMG-367922
 

Take the template from the kit and cut it out following the dotted line.

12
IMG-367857
 
13
IMG-362828
 
14
IMG-362839
 

Use tape

15
IMG-362840
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

16
IMG-367881
 
17
IMG-362843
 
18
IMG-367882
 
19
IMG-363401
 
 

Removal

20
IMG-358506
 

Raise the car.

  1. Remove the clips.

  2. Remove the screws.

21
IMG-358531
 
22
IMG-371233
 

Fold the wing liner aside.

 

Accessory installation

23
IMG-363726
 

Note!
Orientation view

24
IMG-363728
 
25
IMG-363731
 
26
IMG-372375
 
27
IMG-371477
 

Note!
Orientation view

28
IMG-372376
 
29
IMG-372345
 
30
IMG-372379
 
31
IMG-371673
 
32
IMG-372378
 
33
IMG-363762
 
34
IMG-372382
 
35
IMG-372384
 
36
IMG-363851
 
37
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

38
IMG-363861
 
39
IMG-372389
 
40
IMG-372390
 

Install the cable.

 

Removal

41
IMG-371659
 

Note!
Orientation view

42
IMG-371658
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

43
IMG-368191
 

Note!
Orientation view

44
IMG-368192
 
45
IMG-368193
 
46
IMG-368200
 
 

Accessory installation

47
IMG-368212
 
48
IMG-368216
 

Tighten the hose clamp.

49
IMG-367954
 
50
IMG-367970
 


Tightening torque: M7 , 17 Nm

51
IMG-367977
 
52
IMG-367978
 

Install the screw.

53
IMG-367986
 
  1. Install the hose.

  2. Tighten the hose clamps.

54
IMG-368276
 
55
IMG-368202
 
  1. Install the hose.

  2. Tighten the hose clamp.

56
IMG-368232
 

Tighten the hose clamp.

57
IMG-368245
 
58
IMG-368237
 
59
IMG-368247
 
60
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

61
IMG-368239
 
62
IMG-372391
 
63
IMG-368248
 
 

Installation

64
IMG-363206
 

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.

65
 

Reinstall the removed parts in reverse order.

66
IMG-370207
 
67
IMG-370203