Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 Cross Country 2020
V60 Cross Country (19-) 2020 B4204T23, V60 Cross Country (19-) 2020 B4204T26

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
321476721.032147668
Electric engine heater




IMG-464681




 
Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-466541


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

3
IMG-456266
 

Open the hood.

Raise the car.

4
IMG-456269
 

Note!
Orientation view

5
IMG-452756
 

Remove the marked detail/details.

Use: Pliers 31423632

6
IMG-456271
 

Remove the screws.

Remove the marked part.

7
IMG-456273
 

Remove the screws.

8
IMG-452766
 

Remove the clips.

Remove the nuts.

9
IMG-456275
 

Remove the screws.

10
IMG-456276
 

Remove the clip.

11
IMG-456277
 

Remove the marked part.

12
IMG-452829
 

Remove the clips.

Remove the screws.

Remove the marked part.

13
IMG-456279
 

Remove the screws.

14
IMG-456320
 

Remove the clips.

15
IMG-456321
 

Remove the screws.

Loosen the component indicated. Do not remove it.

 

Applies to the left-hand side:

16
IMG-452964
 
  1. Remove the connector from its attachment.

  2. Remove the cable harness clips.

  3. Remove the hose.

 

Applies to the right-hand side

17
IMG-452966
 
  1. Remove the cable harness clips.

  2. Remove the hose.

18
IMG-456324
 

Remove the marked part.

 

Accessory installation

19
IMG-456285
 

Locate relevant marking.

20
IMG-456289
 
21
IMG-456290
 

Saw in a way so that the marking remains.

Use: Air-powered air saw

22
IMG-456296
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

23
IMG-456298
 

Install component that comes with the accessory kit.

24
IMG-456303
 

Note!
Note the position.

25
IMG-456306
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

26
IMG-456304
 

Install component that comes with the accessory kit.

This is used as a counterhold.

27
IMG-456307
 

Tighten the nut.

Use hands only.

28
IMG-456354
 

Note!
Orientation view

Ground connection

29
IMG-453385
 

Remove the nut.

The item is to be reused.

30
IMG-453393
 

Position/route the cable as illustrated.

31
IMG-453389
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

32
IMG-456357
 

Position/route the cable as illustrated.

Install the cables.

Use a cable tie

33
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

34
IMG-453395
 

Install component that comes with the accessory kit.

35
IMG-453400
 

Install the catch.

36
IMG-457995
 

Place the cable tie as illustrated.

37
IMG-456436
 

Position/route the cable as illustrated.

Tighten the cable tie.

38
IMG-456360
 

Note!
Orientation view

39
IMG-453695
 

Position/route the cable as illustrated.

40
IMG-453643
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

41
IMG-453697
 

Install a clips onto the upper edge of the subframe.

Install the cable.

42
IMG-453699
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

43
IMG-465316
 

Note!
Orientation view

  1. Steering gear

  2. Cable harness

  3. Engine heater cable

44
IMG-464684
 

Caution!
The cable ties must not be assembled around the steering gear wiring harness.


Note!
Fasten the cable ties without tightening.

Position/route the cable as illustrated.

Install the cable.

45
IMG-466492
 

Remove the screws.

46
IMG-464686
 

Clean the surface.

47
IMG-466482
 

Note!
Orientation view

48
IMG-466493
 

Install components that come with the accessory kit.

Tighten the screw.

49
IMG-465576
 

Remove the protective film.

50
IMG-466494
 

Install component that comes with the accessory kit.

51
IMG-466497
 

Press the marked component.

52
IMG-466498
 

Install components that come with the accessory kit.

Tighten the screw.

53
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

54
IMG-464692
 

Connect the cable.

Install the catch.

55
IMG-465984
 

Fasten the cable tie without tightening.

Adjust the cable position so that it can follow the motions of the engine.

Tighten the cable tie.

56
IMG-465985
 

Tighten the cable ties.

 

Installation

57
IMG-377070
 

Reinstall the removed parts in reverse order.

58
IMG-456337
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm