2017 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 Cross Country 2017
V543 2017 B4204T23, V543 2017 B4204T27, V543 2017 B4204T20

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316647211.231664064
Electric engine heater (Vehicles with fuel operated auxiliary heater)




Special tools

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240673

IMG-427635


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Preparation

2
IMG-422428
 
 

Disconnecting the battery

3
IMG-394535
 
4
IMG-425513
 

Remove the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

 

Removal

5
IMG-422431
 

Remove the screws.

Remove the marked part.

6
IMG-404717
 

Loosen the clip.

Disconnect the connector.

7
IMG-404771
 

Disconnect the connectors.

8
IMG-404745
 

Remove the screws.

Remove the marked part.


Tightening torque: M6 , 10 Nm

9
IMG-404751
 

Remove the screw.


Tightening torque: Battery cable terminal, to Extra battery , 6.5 Nm

10
IMG-404757
 

Remove the nut.

Fold marked part aside.


Tightening torque: Nut (M6), to BCSM , 10 Nm

11
IMG-404765
 

Remove the marked part.

12
IMG-404800
 

Remove the nuts.


Tightening torque: Nut (M8), to BCSM , 24 Nm

13
IMG-404802
 

Note!
The graphic shows the back of the component before removal.

14
IMG-404807
 

Release the catches.

15
IMG-404810
 

Remove the marked part.

16
IMG-404820
 

Release the locks.

Fold marked part aside.

17
IMG-404825
 

Remove the screws.

Remove the marked part.

18
IMG-422546
 

Loosen the hose clamp.

Remove the marked part.

19
IMG-422549
 

Loosen the hose clamp.

Fold marked part aside.

20
IMG-422547
 

Loosen the hose clamp.

Remove the marked part.

21
IMG-422554
 

Remove the screw.

Fold marked part aside.

22
IMG-422561
 

Remove the marked part.

23
IMG-404740
 

Remove the marked part.

24
IMG-422632
 

Remove the marked part.

25
IMG-422635
 

Remove the marked part.

26
IMG-382204
 

Remove the clips.

Remove the screws.

27
IMG-422562
 

Remove the marked part.

28
IMG-422563
 

Remove the marked part.

29
IMG-392033
 

Note!
Orientation view

30
IMG-391976
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

31
IMG-403425
 

Remove the marked part.

Use: Pliers

32
IMG-403428
 

Remove the screws.

33
IMG-382210
 

Remove the screws.

Remove the clips.

34
IMG-382280
 

Remove the nut.

35
IMG-382211
 

Fold the wing liner aside.

36
IMG-391565
 

Note!
Orientation view

37
IMG-391573
 
38
IMG-391924
 

Remove the nut.

The part is to be reused.

39
IMG-412196
 

Remove the screw.

40
IMG-412198
 

Remove the screw.

41
IMG-412199
 

Fold marked part aside.

42
IMG-428776
 

Note!
Orientation view

43
IMG-428775
 

Remove the screw.

Release the catches.

Remove the marked part.

 

Preparation

44
IMG-425328
 

Measure and mark as illustrated.

45
IMG-425329
 
46
IMG-425330
 

Adjust the hole with a file or knife as necessary.

 

Accessory installation

47
IMG-422409
 
48
IMG-430245
 
49
IMG-425341
 

Tighten the nut.

50
IMG-428777
 

Reinstall the removed part.

51
IMG-425360
 

Tighten the cable tie.

52
IMG-392572
 

Install the nut.

53
IMG-391930
 
54
IMG-422412
 

Connect the connectors.

Install the catch.

55
IMG-425365
 
56
IMG-425366
 

Install component that comes with the accessory kit.

Tighten the cable tie.

57
IMG-422387
 
58
IMG-422415
 

Install the clip(s).

Tighten the cable tie.

59
IMG-422417
 

Install the clip(s).

Place the component where indicated in the graphic.

60
IMG-422421
 

Install the clip(s).

Tighten the cable tie.

61
IMG-422729
 

Install component that comes with the accessory kit.

62
IMG-422728
 

Clamp using the grey cable tie.

63
IMG-422424
 

Install the clip(s).

Clamp using the grey cable tie.

64
IMG-405119
 

Install component that comes with the accessory kit.


Tightening torque: M6 , 10 Nm

65
IMG-422644
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.


Note!
Use a sharp knife.

Remove the marked part.

66
IMG-422653
 

Install component that comes with the accessory kit.

Tighten the cable ties.

67
IMG-422693
 
  1. Note the position.

  2. Install component that comes with the accessory kit.

68
IMG-391915
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

69
IMG-422695
 

Connect the connector.

Install the catch.

 

Installation

70
IMG-404661
 

Note!
Always follow the manufacturer's instructions when handling the equipment.


Use special tool: T9512955, Cover

Use special tool: T9512957, Coolant Reservoir

Fill with coolant and run the engine to operating temperature.

71
 

Reinstall the removed parts in reverse order.

72
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm