2019

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2019
XC60 (18-) 2019 R.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316591731.131659528
Alcohol lock, installation kit




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

999 7515 Puller

Tool number:999 7515

Tool description:Puller

Tool boards:30

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08


Equipment
IMG-242205
IMG-345497
IMG-239660
IMG-239667
IMG-239664

IMG-446136


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Disconnecting the battery

4
IMG-425287
 
5
IMG-421422
 

Remove the marked part.

6
IMG-422386
 

Remove the marked part.

7
IMG-427840
 

Release the catch.

Remove the marked part.

8
IMG-427841
 

Loosen the nut.

Remove the battery's negative cable.

 

Removal

9
 

Note!
The removal steps may contain installation details.

10
IMG-414611
 

Remove the marked part.

11
IMG-421070
 
12
IMG-414411
 

Release the lock.

Repeat on the other side.

Remove the marked part.

13
IMG-422120
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

14
IMG-430026
 
15
IMG-414614
 

Remove the marked part.

Repeat on the other side.

16
IMG-414995
 
  1. Fold marked part aside.

  2. Remove the screw.


  3. Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

Repeat on the other side.

17
IMG-415046
 

Note!
The graphic shows the back of the component before removal.

18
IMG-421175
 

Remove the marked part.

Repeat on the other side.

19
IMG-415048
 

Note!
The graphic shows the back of the component before removal.

20
IMG-415049
 
  1. Release the catch.

  2. Remove the marked part.

Repeat on the other side.

21
IMG-428731
 
22
IMG-411349
 

Fold marked part aside.

Repeat on the other side.

23
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Repeat on the other side.

24
IMG-411351
 

Remove the screw.


Tightening torque: M8 , 24 Nm

Repeat on the other side.

25
IMG-421218
 

Detach the panel.

Repeat on the other side.

26
IMG-421219
 

Detach the panel.

Repeat on the other side.

27
IMG-421225
 

Disconnect the connector.

Repeat on the other side.

28
IMG-421226
 

Loosen the clip.

Use: Interior trim remover

Repeat on the other side.

29
IMG-417503
 

Remove the panel.

30
IMG-417504
 

Remove the panel.

31
IMG-430043
 

Remove the panel.

Disconnect the connector, if applicable.

32
IMG-430045
 

Remove the panel.

33
IMG-428948
 

Remove the panel.

34
IMG-417505
 
35
IMG-401577
 

Remove the marked part.

36
IMG-401579
 

Detach the panel.

37
IMG-401580
 

Remove the panel.

38
IMG-429045
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

39
IMG-429030
 
40
IMG-429031
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

41
IMG-429060
 
42
IMG-396605
 

Disconnect the connector.

43
IMG-396606
 

Unhook the cable harness clips.

44
IMG-417437
 

Remove the panel.

45
IMG-430095
 

Remove the screws.

Remove the panel.

46
IMG-430100
 

Remove the screws.

47
IMG-430105
 

Remove the marked part.

Use hands only.

48
IMG-423045
 

Remove the cable harness clips.

Disconnect the connectors.

49
IMG-430120
 

Remove the marked part.

50
IMG-430137
 

Remove the marked part.

51
IMG-430140
 

Remove the panel.

Disconnect the connector, if applicable.

52
IMG-430142
 

Remove the panel.

53
IMG-390106
 

Remove the panel.

54
IMG-414520
 
55
IMG-383130
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

56
IMG-414525
 
57
IMG-414515
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

58
IMG-383134
 
59
IMG-396605
 

Disconnect the connector.

60
IMG-396606
 

Unhook the cable harness clips.

61
IMG-428851
 

Remove the screws.

Fold marked part aside.


  1. Tightening torque: M6 , 10 Nm


  2. Tightening torque: M5 , 5 Nm

 

Vehicles with driver's knee airbag

62
IMG-430145
 

Remove the screws.

63
IMG-430147
 

Remove the screws.


Tightening torque: ,

64
IMG-430150
 

Warning!
Take extra care when handling supplemental restraint system (SRS) components.


Caution!
Pull carefully.

Remove the marked part.

65
IMG-430160
 

Caution!
The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Release the connector catches.

Disconnect the connectors.

 

All vehicles

66
IMG-430161
 

Remove the screws.

Remove the panel.

67
IMG-430167
 

Disconnect the connector.

Remove the panel.

68
IMG-430165
 

Remove the panel.

69
IMG-394096
 

Remove the marked part.

The part is to be reused.

70
IMG-394081
 

Remove the screw.

The part is to be reused.


Tightening torque: Accelerator pedal, to Floor , 6.5 Nm

71
IMG-394105
 

Remove the marked part.

72
IMG-394078
 

Release the connector's catch.

Disconnect the connector.

73
IMG-430172
 

Remove the marked part.

74
IMG-430173
 

Remove the marked part.

75
IMG-420320
 

Open the hood.

76
IMG-429070
 

Remove the marked part.

77
IMG-429077
 
78
IMG-429078
 
79
IMG-430240
 

Remove the clips.

Remove the panel.

Repeat the steps when removing on opposite side.

80
IMG-430235
 

Caution!
The number of connectors, cables and cable ties may vary depending on the vehicle specification.

  1. Remove the marked part.

  2. Disconnect the connectors.

  3. Loosen the clips.

81
IMG-430225
 

Remove the marked detail/details.

82
IMG-430251
 

Remove the nuts.

Remove the marked detail/details.


Use special tool: T9997515, Puller


Tightening torque: Windshield wiper arm , 38 Nm

83
IMG-429876
 

Loosen the clips.

Remove the screws.

Remove the marked part.


Tightening torque: M6 , 10 Nm

84
IMG-430265
 

Remove the marked part.

The part is not to be reused.

85
IMG-419505
 

Release the catches.

Remove the marked part.

86
IMG-419542
 

Remove the nut.


Tightening torque: M6 , 10 Nm

87
IMG-419538
 

Release the locks.

Fold marked part aside.

88
IMG-419543
 

Release the connector's catch.

Disconnect the connector.

89
IMG-419572
 
90
IMG-420636
 

Loosen the nut.


Tightening torque: M8 , 24 Nm

Loosen the nuts.

91
IMG-420638
 

Fold marked part aside.

 

Accessory installation

92
IMG-430266
 

Remove the screw.

Loosen the clip.

Fold marked part aside.


Tightening torque: Suspension Module (SUM), to Bracket , 4 Nm

 

All vehicles

93
IMG-427765
 

Depress the locking device.

Remove the marked part.

94
IMG-416273
 

Remove the nut.

Fold marked part aside.

95
IMG-416275
 

Release the catches.

Fold marked part aside.

96
IMG-389347
 
97
IMG-422774
 

Caution!
If the stated location in the fuse block is occupied, follow the instruction below.

98
IMG-429805
 

Remove the marked part.

The part is to be reused.

99
IMG-429806
 
100
IMG-425915
 

Remove the marked part.

101
IMG-425035
 

Remove the terminal. Use the wire only.

102
IMG-425920
 
103
IMG-425928
 


Use special tool: T9512620, Stripping tool (for wiring)

104
IMG-425933
 
105
IMG-425934
 
106
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

107
IMG-425051
 

Caution!
Make sure that the surrounding components are protected from heat.


Use special tool: T9512777, Hot-air gun

 

All vehicles

108
IMG-422774
 
109
IMG-389348
 
110
IMG-420470
 

Install component that comes with the accessory kit.

111
IMG-446016
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

112
IMG-430290
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

113
IMG-430295
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

114
IMG-446017
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

115
IMG-430350
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

116
IMG-430355
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

117
IMG-430365
 

Note!
Note the position.

Position/route the cable as illustrated.

Tighten the cable ties.

118
IMG-430372
 

Position/route the cable as illustrated.

119
IMG-430390
 
120
IMG-430395
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

121
IMG-402640
 
122
IMG-388638
 

Loosen the nut.

123
IMG-402647
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

124
IMG-402648
 
125
IMG-422525
 
126
IMG-430415
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

127
IMG-422564
 

Depress the locking device.

Release the connector's catch.

128
IMG-419701
 

Depress the locking device.

Remove the marked part.

129
IMG-419661
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

130
IMG-446162
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

Position the cable harness excess as illustrated.

131
IMG-446166
 

Remove the nut.

132
IMG-446167
 

Depress the locking device.

Remove the marked part.

133
IMG-446196
 

Position/route the cable as illustrated.

Tighten the cable ties.

134
IMG-430590
 
135
IMG-430591
 

View from below

Route the wire adjacent to existing wirings.

Tighten the cable ties.

136
IMG-430596
 

Depress the locking device.

Release the connector's catch.

137
IMG-419435
 

Release the catches.

Remove the marked part.

138
IMG-429453
 

Note!
Note the position.

Install component that comes with the accessory kit.

Connect the cable harness terminals in the connector as follows.

139
IMG-430606
 

Note!
Orientation view

140
IMG-430635
 
141
IMG-424361
 
142
IMG-420320
 
143
IMG-430637
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

144
IMG-429478
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

145
IMG-430645
 

Install component that comes with the accessory kit.

146
IMG-429520
 

Position/route the cable harness as illustrated.

Tighten the cable ties.

147
IMG-419482
 

Release the connector's catch.

148
IMG-419490
 

Remove the cable tie(s).

149
IMG-419491
 

Depress the locking device.

Remove the marked part.

 

Applies to vehicles that need to replace controle module.

150
 

VIDA/Information/Repair/Removal, replacement and installation/Brakes/Brake control system/anti-lock brake (anti-skid)/Vehicle Dynamics Domain Master (VDDM)

 

All vehicles

151
IMG-419493
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

152
IMG-430659
 

Position/route the cable as illustrated.

153
IMG-429526
 

Position/route the cable as illustrated.

Tighten the cable tie.

154
IMG-419924
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

155
IMG-419560
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

156
IMG-420662
 

Install component that comes with the accessory kit.

157
 

Reinstall the removed parts in reverse order.

158
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.