2019

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2019
XC60 (18-) 2019 L.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314549081.231659528
Alcohol lock, installation kit




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

999 7515 Puller

Tool number:999 7515

Tool description:Puller

Tool boards:30

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08


Equipment
IMG-242205
IMG-345497
IMG-239660
IMG-239667
IMG-239664

IMG-433745


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Disconnecting the battery

4
IMG-425287
 
5
IMG-421422
 

Remove the marked part.

6
IMG-422386
 

Remove the marked part.

7
IMG-427840
 

Release the catch.

Remove the marked part.

8
IMG-427841
 

Loosen the nut.

Remove the battery's negative cable.

 

Removal

9
 

Note!
The removal steps may contain installation details.

10
IMG-414611
 

Remove the marked part.

11
IMG-421070
 
12
IMG-414411
 

Release the lock.

Repeat on the other side.

Remove the marked part.

13
IMG-422120
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

14
IMG-422101
 
15
IMG-414614
 

Remove the marked part.

16
IMG-414995
 
  1. Fold marked part aside.

  2. Remove the screw.


  3. Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

17
IMG-415046
 

Note!
The graphic shows the back of the component before removal.

18
IMG-421175
 

Remove the marked part.

19
IMG-415048
 

Note!
The graphic shows the back of the component before removal.

20
IMG-415049
 
  1. Release the catch.

  2. Remove the marked part.

21
IMG-428731
 
22
IMG-411349
 

Fold marked part aside.

23
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

24
IMG-411351
 

Remove the screw.


Tightening torque: M8 , 24 Nm

25
IMG-421218
 

Detach the panel.

26
IMG-421219
 
27
IMG-421225
 

Disconnect the connector.

28
IMG-421226
 

Loosen the clip.

Use: Interior trim remover

29
IMG-414482
 

Remove the panel.

30
IMG-414483
 

Remove the panel.

31
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

32
IMG-414575
 

Remove the panel.

33
IMG-390106
 

Remove the panel.

34
IMG-414520
 
35
IMG-397280
 

Remove the marked part.

36
IMG-397244
 

Detach the panel.

37
IMG-397247
 

Remove the panel.

38
IMG-383130
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

39
IMG-414525
 
40
IMG-414515
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

41
IMG-383134
 
42
IMG-396605
 

Disconnect the connector.

43
IMG-396606
 

Unhook the cable harness clips.

44
IMG-428851
 

Remove the screws.

Fold marked part aside.


  1. Tightening torque: M6 , 10 Nm


  2. Tightening torque: M5 , 5 Nm

45
IMG-420381
 

Remove the screws.

Remove the panel.

46
IMG-414590
 

Remove the panel.

47
IMG-415092
 

Remove the marked part.

48
IMG-427190
 

Remove the marked part.

49
IMG-428925
 

Remove the panel.

50
IMG-428931
 

Remove the panel.

51
IMG-428948
 

Remove the panel.

 

Vehicles with driver's knee airbag

52
IMG-392327
 

Remove the screws.

53
IMG-392339
 

Remove the screws.


Tightening torque: ,

54
IMG-429000
 

Warning!
Take extra care when handling supplemental restraint system (SRS) components.


Caution!
Pull carefully.

Remove the marked part.

55
IMG-429005
 

Caution!
The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Release the connector catches.

Disconnect the connectors.

 

All vehicles

56
IMG-428960
 

Remove the screws.

Detach the panel.

57
IMG-383315
 

Disconnect the connector.

Remove the panel.

58
IMG-394096
 

Remove the marked part.

The part is to be reused.

59
IMG-394081
 

Remove the screw.

The part is to be reused.


Tightening torque: Accelerator pedal, to Floor , 6.5 Nm

60
IMG-394105
 

Remove the marked part.

61
IMG-394078
 

Release the connector's catch.

Disconnect the connector.

62
IMG-422871
 

Remove the panel.

63
IMG-429030
 
64
IMG-429031
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

65
IMG-429051
 
66
IMG-429045
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

67
IMG-429060
 
68
IMG-396605
 

Disconnect the connector.

69
IMG-396606
 

Unhook the cable harness clips.

70
IMG-429065
 

Remove the marked part.

71
IMG-429066
 

Remove the marked part.

72
IMG-420320
 

Open the hood.

73
IMG-429070
 

Remove the marked part.

74
IMG-429077
 
75
IMG-429078
 
76
IMG-429152
 

Remove the clips.

Remove the panel.

Repeat the steps when removing on opposite side.

77
IMG-429181
 

Caution!
The number of connectors, cables and cable ties may vary depending on the vehicle specification.

  1. Remove the marked part.

  2. Disconnect the connectors.

  3. Loosen the clips.

78
IMG-429206
 

Remove the marked detail/details.

79
IMG-429210
 

Remove the nuts.

Remove the marked detail/details.


Use special tool: T9997515, Puller


Tightening torque: Windshield wiper arm , 38 Nm

80
IMG-429876
 

Loosen the clips.

Remove the screws.

Remove the marked part.


Tightening torque: M6 , 10 Nm

81
IMG-419412
 

Remove the screws.

Remove the marked part.


Tightening torque: M6 , 10 Nm

82
IMG-419411
 

Disconnect the connector.

83
IMG-429293
 

Remove the marked part.

The part is not to be reused.

84
IMG-419505
 

Release the catches.

Remove the marked part.

85
IMG-419542
 

Remove the nut.


Tightening torque: M6 , 10 Nm

86
IMG-419538
 

Release the locks.

Fold marked part aside.

87
IMG-419543
 

Release the connector's catch.

Disconnect the connector.

88
IMG-419572
 
89
IMG-420636
 

Loosen the nut.


Tightening torque: M8 , 24 Nm

Loosen the nuts.

90
IMG-420638
 

Fold marked part aside.

91
IMG-429450
 

Note!
Orientation view

 

Accessory installation

92
IMG-419427
 

Depress the locking device.

Release the connector's catch.

93
IMG-419435
 

Release the catches.

Remove the marked part.

94
IMG-429453
 

Note!
Note the position.

Install component that comes with the accessory kit.

Connect the cable harness terminals in the connector as follows.

95
IMG-429466
 

View from below

Connect the connector.

Position/route the cable harness as illustrated.

Tighten the cable ties.

96
IMG-429500
 

View from above.

97
IMG-429291
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

98
IMG-429478
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

99
IMG-419699
 

Install component that comes with the accessory kit.

100
IMG-429520
 

Position/route the cable harness as illustrated.

Tighten the cable ties.

101
IMG-419482
 
102
IMG-419490
 

Remove the cable tie(s).

103
IMG-419491
 

Depress the locking device.

Remove the marked part.

 

Applies to vehicles that need to replace controle module.

104
 

VIDA/Information/Repair/Removal, replacement and installation/Brakes/Brake control system/anti-lock brake (anti-skid)/Vehicle Dynamics Domain Master (VDDM)

 

All vehicles

105
IMG-419493
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

106
IMG-429511
 

Position/route the cable as illustrated.

Tighten the cable tie.

107
IMG-429526
 

Position/route the cable as illustrated.

Tighten the cable tie.

108
IMG-419924
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

109
IMG-419560
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

110
IMG-420662
 

Install component that comes with the accessory kit.

111
IMG-429450
 

Note!
Orientation view

112
IMG-446247
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

113
IMG-446270
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

Position the cable harness excess as illustrated.

114
IMG-419346
 

Remove the marked part.

115
IMG-419642
 

Depress the locking device.

Release the connector's catch.

116
IMG-419701
 

Depress the locking device.

Remove the marked part.

117
IMG-419661
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

118
IMG-429637
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

119
IMG-388631
 
120
IMG-388638
 

Remove the nut.

121
IMG-388639
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

122
IMG-388633
 
123
IMG-427425
 
124
IMG-429650
 
125
IMG-429660
 

Position/route the cable as illustrated.

126
IMG-429705
 

Position/route the cable as illustrated.

Tighten the cable ties.

127
IMG-429727
 

Route the wire adjacent to existing wirings.

Tighten the cable ties.

128
IMG-429746
 

Position/route the cable as illustrated.

 

Vehicles with air suspension

129
IMG-427789
 

Remove the screw.

Loosen the clip.

Fold marked part aside.


Tightening torque: Suspension Module (SUM), to Bracket , 4 Nm

 

All vehicles

130
IMG-427765
 

Depress the locking device.

Remove the marked part.

131
IMG-416273
 

Remove the nut.

Fold marked part aside.

132
IMG-416275
 

Release the catches.

Fold marked part aside.

133
IMG-389347
 
134
IMG-422774
 

Caution!
If the stated location in the fuse block is occupied, follow the instruction below.

135
IMG-429805
 

Remove the marked part.

The part is to be reused.

136
IMG-429806
 
137
IMG-425915
 

Remove the marked part.

138
IMG-425035
 

Remove the terminal. Use the wire only.

139
IMG-425920
 
140
IMG-425928
 


Use special tool: T9512620, Stripping tool (for wiring)

141
IMG-425933
 
142
IMG-425934
 
143
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

144
IMG-425051
 

Caution!
Make sure that the surrounding components are protected from heat.


Use special tool: T9512777, Hot-air gun

 

All vehicles

145
IMG-422774
 
146
IMG-389348
 
147
IMG-420470
 

Install component that comes with the accessory kit.

148
IMG-429826
 

Position the cable harness excess as illustrated.

Tighten the cable ties.

149
 

Reinstall the removed parts in reverse order.

150
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.