Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V60 Cross Country 2019
V60 Cross Country (19-) 2019 L.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322040391.031414985, 31659528
Alcohol lock, installation kit




 

Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

999 7515 Puller

Tool number:999 7515

Tool description:Puller

Tool boards:30

 

999 7077 Jimmy bar

Tool number:999 7077

Tool description:Jimmy bar

Tool boards:43


Equipment
IMG-242205
IMG-345497
IMG-239667
IMG-239664

IMG-452824


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-400010
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Preparation

4
IMG-426135
 

Turn off the ignition.

 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-420320
 

Open the hood.

7
IMG-407110
 

Open the tailgate.

8
IMG-414611
 

Remove the marked part.

9
IMG-414411
 

Release the lock.

Repeat on the other side.

Remove the marked part.

10
IMG-451533
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

11
IMG-451542
 

Note!
The graphic shows the back of the component before removal.

12
IMG-451557
 

Remove the marked part.

13
IMG-414995
 
  1. Fold marked part to one side.

  2. Remove the screw.


  3. Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

14
IMG-451563
 

Note!
The graphic shows the back of the component before removal.

15
IMG-451565
 

Remove the part carefully

Fold marked part to one side.

16
IMG-415048
 

Note!
The graphic shows the back of the component before removal.

17
IMG-415049
 
  1. Release the catch.

  2. Remove the marked part.

18
IMG-446025
 
19
IMG-411349
 

Fold marked part to one side.

20
IMG-411350
 

Remove the marked part.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

21
IMG-411351
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 24 Nm

22
IMG-452912
 

Fold marked part to one side.

Use: Interior trim remover

23
IMG-446380
 

Note!
The number of connectors may vary depending on the vehicle's equipment level.

The graphic shows the back of the component.

Disconnect the connectors.

24
IMG-452906
 

Note!
The graphic shows the back of the component before removal.

25
IMG-452909
 

Remove the marked part.

26
IMG-414482
 
27
IMG-414483
 

Remove the panel.

28
IMG-436053
 

Remove the panel.

29
IMG-453298
 

Disconnect the connector.

30
IMG-452102
 

Remove the marked part.

31
IMG-414580
 

Remove the panel.

Disconnect the connector, if applicable.

32
IMG-414520
 
33
IMG-436062
 

Remove the marked part.

34
IMG-436070
 

Loosen the component indicated. Do not remove it.

35
IMG-397247
 

Remove the panel.

36
IMG-383130
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

37
IMG-414525
 
38
IMG-414515
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

39
IMG-383134
 
40
IMG-396605
 

Disconnect the connector.

41
IMG-396606
 

Unhook the cable harness clips.

42
IMG-453299
 

Remove the screws.

Fold marked part to one side.


Tightening torque: M6 , 10 Nm

43
IMG-420381
 

Remove the screws.

Remove the panel.

44
IMG-452115
 

Remove the panel.

45
IMG-453303
 

Loosen the clip.

46
IMG-415092
 

Remove the marked part.

47
IMG-428925
 

Remove the panel.

48
IMG-428931
 

Remove the panel.

49
IMG-428948
 

Remove the panel.

50
IMG-450565
 

Remove the marked part.

51
IMG-453171
 

Remove the screw.


Tightening torque: M5 , 5 Nm

52
IMG-450566
 

Fold the carpet to the side.

53
IMG-450600
 

Release the cable.

54
IMG-450601
 

Release the cable.

Remove the marked part.

55
IMG-429030
 
56
IMG-429031
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

57
IMG-429051
 
58
IMG-429045
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

59
IMG-429060
 
60
IMG-396605
 

Disconnect the connector.

61
IMG-396606
 

Unhook the cable harness clips.

62
IMG-453304
 

Remove the panel.

 

Disconnecting the battery

63
IMG-400002
 


Tightening torque: Battery cable for battery , 6 Nm

 

Vehicles with driver's knee airbag

64
IMG-392327
 

Remove the screws.

65
IMG-392339
 

Remove the screws.


Tightening torque: Airbag to bracket , 5.5 Nm

66
IMG-429000
 

Warning!
Take extra care when handling supplemental restraint system (SRS) components.


Caution!
Pull carefully.

Remove the marked part.

67
IMG-429005
 

Caution!
The number of connectors, cables and cable ties may vary depending on the vehicle specification.

Release the connector catches.

Disconnect the connectors.

 

All vehicles

68
IMG-428960
 

Remove the screws.

Detach the panel.

69
IMG-383315
 

Disconnect the connector.

Remove the panel.

70
IMG-394096
 

Remove the marked part.

The part is to be reused.

71
IMG-452169
 

Remove the screw.


Tightening torque: Accelerator pedal, to Floor , 6.5 Nm

72
IMG-394105
 

Remove the marked part.

73
IMG-394078
 

Release the connector's catch.

Disconnect the connector.

74
IMG-429065
 

Remove the marked part.

75
IMG-451210
 

Loosen the marked detail/details.

76
IMG-451211
 

Remove the nuts.


Tightening torque: Windshield wiper arm
Stage 1: 25 Nm
Stage 2: 60 Degree

77
IMG-451206
 

Remove the marked part.


Use special tool: T9997515, Puller

On both sides.

78
IMG-449080
 

Repeat on the other side.

79
IMG-452232
 

Remove the marked part.

80
IMG-452200
 

Note!
The graphic shows the back of the component before removal.

81
IMG-452199
 

Remove the marked part.


Use special tool: T9997077, Jimmy bar

Repeat on the other side.

82
IMG-449095
 

Remove the clips.

Remove the marked part.

Repeat on the other side.

83
IMG-451212
 

Remove the marked part.

84
IMG-449121
 

Remove the clips.

Repeat on the other side.

85
IMG-449127
 

Remove the screws.


Tightening torque: M6 , 10 Nm

86
IMG-453305
 

Disconnect the connectors.

87
IMG-453309
 

Loosen the marked details.

88
IMG-451229
 

Release the locks.

Loosen the marked details.

89
IMG-449161
 

Fold marked part to one side.

90
IMG-449162
 

Loosen the marked detail.

91
IMG-449150
 

Note!
The graphic shows the back of the component before removal.

Loosen the marked detail.

92
IMG-449181
 

Remove the marked part.

93
IMG-453329
 

Remove the screws.

Remove the marked part.


Tightening torque: M5 , 5 Nm

94
IMG-419411
 

Disconnect the connector.

95
IMG-429293
 

Remove the marked part.

The part is not to be reused.

96
IMG-452261
 
97
IMG-453331
 

Remove the nut.


Tightening torque: M6 , 10 Nm

98
IMG-419538
 

Release the locks.

Fold marked part to one side.

99
IMG-419543
 

Release the connector's catch.

Disconnect the connector.

100
IMG-419572
 

Remove the screws.

101
IMG-420636
 

Remove the screws.

Remove the nut.


Tightening torque: M8 , 24 Nm

102
IMG-420638
 

Fold marked part to one side.

103
IMG-429450
 

Note!
Orientation view

 

Accessory installation

104
IMG-419427
 

Depress the locking device.

Release the connector's catch.

105
IMG-419435
 

Release the catches.

Remove the marked part.

106
IMG-452312
 
107
IMG-452324
 

View from below

Connect the connector.

Position/route the cable as illustrated.

108
IMG-452326
 

View from above.

109
IMG-429291
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

110
IMG-452329
 
111
IMG-453116
 
112
IMG-452337
 

Note!
Orientation view

113
IMG-419482
 
114
IMG-419490
 

Remove the cable tie(s).

115
IMG-419491
 

Depress the locking device.

Remove the marked part.

116
IMG-452454
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

117
IMG-453340
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

118
IMG-454233
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

119
IMG-452522
 

Make a hole, using the tool indicated.

Pull the wiring through.

Use: Welding rod

120
IMG-452587
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

121
IMG-452604
 

Install component that comes with the accessory kit.

122
IMG-429450
 

Note!
Orientation view

123
IMG-452684
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

124
IMG-454250
 

Position/route the cable as illustrated.

Position the cable harness excess as illustrated.

Install the cable.

Use a cable tie

125
IMG-419346
 

Remove the marked part.

126
IMG-419642
 

Depress the locking device.

Release the connector's catch.

127
IMG-419701
 

Depress the locking device.

Remove the marked part.

128
IMG-452746
 

Note!
Note the position.

Connect the cable harness terminals in the connector as follows.

129
IMG-452755
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

130
IMG-388631
 
131
IMG-388638
 

Remove the nut.

132
IMG-445619
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

133
IMG-388633
 
134
IMG-427425
 
135
IMG-452764
 
136
IMG-452768
 

Fold the carpet to the side.

137
IMG-453120
 

Position/route the cable as illustrated.

Install the cable.

Use tape

138
IMG-452773
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

139
IMG-452777
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

140
IMG-452790
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

141
IMG-436273
 

Remove the marked part.

142
IMG-436276
 

Loosen the nut.


Tightening torque: ,

143
IMG-440116
 

Release the catches.

Fold marked part to one side.

144
IMG-389347
 

Loosen the marked detail.

145
IMG-452781
 

Connect the cable.

146
IMG-389348
 

Reinstall the removed part.

147
IMG-452785
 

Install component that comes with the accessory kit.

148
IMG-452791
 

Position the cable harness excess as illustrated.

Install the cable.

Use a cable tie

149
 

Reinstall the removed parts in reverse order.

150
IMG-400006
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

151
IMG-424469
 
152
IMG-424470
 

Check for correct operation.