2018

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2018
XC60 (18-) 2018 R.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316593741.031659411, 31659410, 31659380, 31659373, 31454993, 31659294, 31659370
Media Server and Digital TV




Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

951 2943 L-hook

Tool number:951 2943

Tool description:L-hook

Tool boards:80

 

999 7077 Jimmy bar

Tool number:999 7077

Tool description:Jimmy bar

Tool boards:43

 

951 2631 Terminal removal tool (Color code: Brown)

Tool number:951 2631

Tool description:Terminal removal tool (Color code: Brown)

Tool boards:39

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08


Equipment
A0000162
IMG-239664
IMG-430936

IMG-430925

IMG-428853

IMG-428497


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
IMG-400004
 

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

4
IMG-426135
 
 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-427495
 
7
IMG-425275
 

Remove the panel.

8
IMG-425276
 

Fold marked part aside.

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

9
IMG-419062
 

Note!
The graphic shows the back of the component before removal.

10
IMG-425278
 

Remove the panel.

Use hands only.

11
IMG-425281
 

Release the catch.

Remove the marked part.

12
IMG-425282
 

Remove the panel.

Use hands only.

13
IMG-425283
 

Remove the panel.

14
IMG-419067
 

Remove the screw.

15
IMG-425079
 

Remove the screw.


Tightening torque: Safety belt lower anchor to body (rear) , 40 Nm

16
IMG-400000
 

Repeat the steps when removing on opposite side.

17
IMG-425287
 
18
IMG-414611
 

Remove the marked part.

19
IMG-415830
 

Repeat on the other side.

20
IMG-415831
 

Remove the screw.


Tightening torque: M6 , 10 Nm

Repeat on the other side.

21
IMG-425226
 

Remove the marked part.

22
IMG-425291
 

Remove the screws.

23
IMG-425295
 

Remove the marked part.

24
IMG-425300
 

Remove the panel.

Disconnect any connector(s).

25
IMG-425303
 

Remove the screws.

26
IMG-425314
 

Remove the marked part.

27
IMG-400000
 

Repeat the steps when removing on opposite side.

28
IMG-400005
 

Replace Fixed side windows according to service information in VIDA:

Information/ Repair/ Removal, replacement, installation/ 8 Body and interior/ 84 Exterior trim, glass, weatherstrips/ 844 glass for side doors and window/ Fixed side window

29
IMG-417438
 

Remove the panel.

Disconnect the connector, if applicable.

30
IMG-417439
 

Remove the panel.

31
IMG-417440
 

Remove the panel.

Disconnect the connector, if applicable.

32
IMG-419055
 

Remove the screws.

Remove the panel.

33
IMG-423283
 

Release the lock.

Repeat on the other side.

Remove the marked part.

34
IMG-414483
 

Remove the panel.

Disconnect the connector, if applicable.

35
IMG-417437
 

Remove the panel.

36
IMG-401581
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

37
IMG-417510
 
38
IMG-401583
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

39
IMG-401584
 
40
IMG-396605
 

Disconnect the connector.

41
IMG-396606
 

Unhook the cable harness clips.

42
IMG-417535
 
43
IMG-416201
 

Remove the screws.

Fold marked part aside.

44
IMG-418163
 

Remove the marked part.

45
IMG-430980
 

Remove the marked part.

46
IMG-401577
 

Remove the marked part.

47
IMG-401579
 

Detach the panel.

48
IMG-401580
 

Remove the panel.

49
 

Repeat the steps when removing on opposite side.

50
IMG-412247
 

Note!
Perform the procedure one side at a time.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Disconnect the connector.

51
IMG-422856
 

Disconnect the connector.

52
IMG-422857
 

Remove the connector from its attachment.

53
IMG-422858
 

Remove the screw.

54
IMG-422861
 

Remove the screw.

55
IMG-422872
 

Disconnect the connector.

56
IMG-422873
 

Remove the screw.

57
IMG-422874
 

Remove the screw.

 

Cars with automatic transmissions

58
IMG-410487
 
59
IMG-383728
 


Use special tool: T9512943, L-hook

 

Cars with manual transmissions

60
IMG-422900
 


Use special tool: T9997077, Jimmy bar

61
IMG-422901
 


Use special tool: T9997077, Jimmy bar

62
IMG-425187
 

Release the locks.

Loosen the marked detail/details.

 

All vehicles

63
IMG-422902
 

Remove the marked part.

64
IMG-422903
 

Remove the screws.

65
IMG-422937
 
66
IMG-422941
 

Remove the cable tie(s).

67
IMG-422943
 

Disconnect the connectors.

68
IMG-422946
 

Caution!
Make sure to protect adjacent surfaces or components.

69
IMG-422936
 

Remove the screws.

Remove the marked part.

70
IMG-383939
 

Disconnect the connectors.

71
IMG-423288
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

72
IMG-427515
 
73
IMG-422105
 

Remove the marked part.

74
IMG-383315
 

Disconnect the connector.

Remove the panel.

75
IMG-394096
 

Remove the marked part.

The part is to be reused.

76
IMG-394081
 

Remove the screw.

The part is to be reused.

77
IMG-394105
 

Remove the marked part.

78
IMG-394078
 

Disconnect the connector.

79
IMG-430172
 

Remove the marked part.

80
IMG-430173
 

Remove the marked part.

 

Accessory installation

81
IMG-423013
 
82
IMG-428148
 

Remove the nut.

83
IMG-427533
 

Place the component where indicated in the graphic.

Install the nuts

84
IMG-425377
 

Install the nut.


Tightening torque: M6 , 10 Nm

85
IMG-423030
 

Adjust the component to a horizontal position.

86
IMG-430586
 

Connect the connector.

87
IMG-430746
 

Position/route the cable as illustrated.

Install the cables.

Use a cable tie

88
IMG-425388
 

Remove the screws.

89
IMG-425389
 

Remove the marked part.

90
IMG-430747
 

Position/route the cable as illustrated.

Install the cables.

Use a cable tie

91
IMG-425386
 

Remove the nut.

92
IMG-425387
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

93
IMG-430745
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

94
IMG-430748
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

95
IMG-427655
 

Remove the screw.

96
IMG-427661
 

Release the lock.

97
IMG-427673
 

Fold marked part aside.

98
 

Remove the battery's negative cable.

99
IMG-423576
 

Remove the marked part.

100
IMG-416273
 

Remove the nut.

Fold marked part aside.

101
IMG-416275
 

Release the catches.

Fold marked part aside.

102
IMG-389347
 

Remove the marked part.

 

Vehicles with Alcohol Analysing Start Inhibitor

103
IMG-425031
 

Remove the marked part.

104
IMG-425032
 


Use special tool: T9512631, Terminal removal tool (Color code: Brown)

105
IMG-425034
 

Note!
On some vehicles the Red/Yellow wire might be only Red.

106
IMG-425035
 
107
IMG-430040
 
108
IMG-425040
 


Use special tool: T9512620, Stripping tool (for wiring)

109
IMG-425039
 
110
IMG-425037
 
111
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

112
IMG-425051
 


Use special tool: T9512777, Hot-air gun

 

All vehicles

113
IMG-432091
 

Connect the prerouted cable.

114
IMG-389348
 

Reinstall the removed part.

115
IMG-430749
 

Install the cable.

Use a cable tie

116
IMG-416277
 

Reinstall the removed part.

117
IMG-422785
 

Install component that comes with the accessory kit.

118
IMG-430770
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

119
IMG-430772
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

120
IMG-430773
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

121
IMG-427110
 

Fold marked part aside.

122
IMG-430774
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

123
IMG-430776
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

124
IMG-430777
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

125
IMG-430778
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

126
IMG-430779
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

127
IMG-430551
 

Position/route the cable as illustrated.

128
IMG-422981
 

Connect the connector.

129
IMG-423076
 

Tear off the excess foam tape.

 

Installation

130
IMG-414045
 

Connect the connectors.

131
IMG-422951
 

Reinstall the removed part.

Reinstall the screws.

132
IMG-422950
 

Connect the connectors.

133
IMG-428535
 

Install the wiring harness.

Use a cable tie

 

Accessory installation

134
IMG-430587
 

Connect the connectors.

135
IMG-430780
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

136
IMG-430781
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

137
IMG-418225
 

Fold marked part aside.

138
IMG-430783
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

139
IMG-430785
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

140
IMG-425615
 

Remove the marked part.

141
IMG-430701
 

Disconnect the connector.

 

Alternative 1

142
IMG-430720
 

Connect the prerouted cables.

 

Alternative 2

143
IMG-430050
 
144
IMG-424367
 

Depress the secondary lock.

145
IMG-430721
 

Connect the prerouted cables.

 

All vehicles

146
IMG-430726
 

Use tape

147
IMG-430727
 

Attach the connector to the wiring harness.

Use a cable tie

148
IMG-427967
 

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

Connect the connector.

Position/route the cable as illustrated.

Use tape

149
IMG-427960
 

Position/route the cable as illustrated.

Use tape

150
IMG-427961
 

Position/route the cable as illustrated.

Use tape

151
IMG-427962
 

Position/route the cable as illustrated.

Use tape

152
IMG-427963
 

Position/route the cable as illustrated.

Use tape

153
IMG-427964
 

Position/route the cable as illustrated.

Use tape

154
IMG-427965
 

Position/route the cable as illustrated.

Use tape

155
IMG-427966
 

Install component that comes with the accessory kit.

Install the screw.


Tightening torque: M6 , 10 Nm

156
IMG-425500
 

Connect the prerouted cable.

Connect the connector.

157
IMG-427968
 

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

Connect the connector.

Use tape

158
IMG-427969
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

159
IMG-427970
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

160
IMG-427971
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

161
IMG-427972
 

Position/route the cable as illustrated.

Install the cable.

Use tape

162
IMG-427973
 

Position/route the cable as illustrated.

Install the cable.

Use tape

163
IMG-427991
 

Position/route the cable as illustrated.

Install the cable.

Use tape

164
IMG-423435
 

Install component that comes with the accessory kit.

Install the screw.


Tightening torque: M6 , 10 Nm

165
IMG-423910
 

Connect the prerouted cable.

Connect the connector.

166
IMG-428073
 

Connect the connector.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

167
IMG-430042
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

168
IMG-428357
 

Note!
Position the template so that its surfaces are aligned against the panel.

169
IMG-428358
 

Use a drill with the stated size

170
IMG-428360
 

Make a hole, using the tool indicated.

171
IMG-430786
 
172
IMG-428366
 

Install the nut.

Tighten the nut.

Use hands only.

173
IMG-428368
 

Adjust the component to a horizontal position.

174
IMG-428370
 

Connect the prerouted cable.

175
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

 

Installation

176
IMG-400000
 

Reinstall the removed parts in reverse order.

177
IMG-422420
 

Place the manual for this accessory in a suitable location in the car.