2018

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2018
XC60 (18-) 2018 R.H.D

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316593761.031659294, 31454993, 31659373, 31659380, 31659410, 31659411
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Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

951 2943 L-hook

Tool number:951 2943

Tool description:L-hook

Tool boards:80

 

999 7077 Jimmy bar

Tool number:999 7077

Tool description:Jimmy bar

Tool boards:43

 

951 2631 Terminal removal tool (Color code: Brown)

Tool number:951 2631

Tool description:Terminal removal tool (Color code: Brown)

Tool boards:39

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08


Equipment
A0000162
IMG-239664
IMG-430936

IMG-430925

IMG-428768


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
IMG-400004
 

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

4
IMG-426135
 
 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-427495
 
7
IMG-425275
 

Remove the panel.

8
IMG-425276
 

Fold marked part aside.

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

9
IMG-419062
 

Note!
The graphic shows the back of the component before removal.

10
IMG-425278
 

Remove the panel.

Use hands only.

11
IMG-411349
 
12
IMG-411350
 


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

13
IMG-411351
 

Remove the screw.


Tightening torque: M8 , 24 Nm

14
IMG-425079
 

Remove the screw.


Tightening torque: Safety belt retractor rear to body , 40 Nm

15
IMG-400000
 

Repeat the steps when removing on opposite side.

16
IMG-425287
 
17
IMG-414611
 

Remove the marked part.

18
IMG-415830
 

Repeat on the other side.

19
IMG-415831
 

Remove the screw.


Tightening torque: M6 , 10 Nm

Repeat on the other side.

20
IMG-425226
 

Remove the marked part.

21
IMG-425291
 

Remove the screws.

22
IMG-425295
 

Remove the marked part.

23
IMG-425300
 

Remove the panel.

Disconnect any connector(s).

24
IMG-400000
 

Repeat the steps when removing on opposite side.

25
IMG-417438
 

Remove the panel.

Disconnect the connector, if applicable.

26
IMG-417439
 

Remove the panel.

27
IMG-417440
 

Remove the panel.

Disconnect the connector, if applicable.

28
IMG-419055
 

Remove the screws.

Remove the panel.

29
IMG-417441
 

Release the lock.

Repeat on the other side.

Remove the marked part.

30
IMG-417504
 

Remove the panel.

Disconnect the connector, if applicable.

31
IMG-400000
 

Repeat the steps when removing on opposite side.

32
IMG-412247
 

Note!
Perform the procedure one side at a time.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Disconnect the connector.

33
IMG-414590
 

Remove the panel.

34
IMG-422856
 

Disconnect the connector.

35
IMG-422857
 

Remove the connector from its attachment.

36
IMG-422858
 

Remove the screw.

37
IMG-422861
 

Remove the screw.

38
IMG-422871
 

Remove the panel.

39
IMG-422872
 

Disconnect the connector.

40
IMG-422873
 

Remove the screw.

41
IMG-422874
 

Remove the screw.

 

Cars with automatic transmissions

42
IMG-410487
 
43
IMG-383728
 


Use special tool: T9512943, L-hook

 

Cars with manual transmissions

44
IMG-422900
 


Use special tool: T9997077, Jimmy bar

45
IMG-422901
 


Use special tool: T9997077, Jimmy bar

46
IMG-425187
 

Release the locks.

Loosen the marked detail/details.

 

All vehicles

47
IMG-422902
 

Remove the marked part.

48
IMG-422903
 

Remove the screws.

49
IMG-422937
 
50
IMG-422941
 

Remove the cable tie(s).

51
IMG-422943
 

Disconnect the connectors.

52
IMG-422946
 

Caution!
Make sure to protect adjacent surfaces or components.

53
IMG-422936
 

Remove the screws.

Remove the marked part.

54
IMG-383939
 

Disconnect the connectors.

55
IMG-423288
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

56
IMG-427515
 
57
IMG-401581
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

58
IMG-417510
 
59
IMG-401583
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

60
IMG-401584
 
61
IMG-396605
 

Disconnect the connector.

62
IMG-396606
 

Unhook the cable harness clips.

63
IMG-416201
 

Remove the screws.

Fold marked part aside.

64
IMG-418163
 

Remove the marked part.

65
IMG-430980
 

Remove the marked part.

66
IMG-400000
 

Repeat the steps when removing on opposite side.

67
IMG-422105
 

Remove the marked part.

68
IMG-383315
 

Disconnect the connector.

69
IMG-394096
 

Remove the marked part.

The part is to be reused.

70
IMG-394081
 

Remove the screw.

The part is to be reused.

71
IMG-394105
 

Remove the marked part.

72
IMG-394078
 

Disconnect the connector.

73
IMG-430172
 

Remove the marked part.

74
IMG-430173
 

Remove the marked part.

75
IMG-401577
 

Remove the marked part.

76
IMG-401579
 

Detach the panel.

77
IMG-401580
 

Remove the panel.

 

Accessory installation

78
IMG-428501
 
79
IMG-428148
 

Remove the nut.

80
IMG-428476
 

Place the component where indicated in the graphic.

Install the nuts

81
IMG-425377
 

Install the nut.


Tightening torque: M6 , 10 Nm

82
IMG-423030
 

Adjust the component to a horizontal position.

83
IMG-430586
 

Connect the connector.

84
IMG-430746
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

85
IMG-430747
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

86
IMG-425388
 

Remove the screws.

87
IMG-425389
 

Remove the marked part.

88
IMG-425386
 

Remove the nut.

89
IMG-425387
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

90
IMG-430745
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

91
IMG-430748
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

92
IMG-427655
 

Remove the screw.

93
IMG-427661
 

Release the lock.

94
IMG-427673
 

Fold marked part aside.

95
 

Remove the battery's negative cable.

96
IMG-423576
 

Remove the marked part.

97
IMG-416273
 

Remove the nut.

Fold marked part aside.

98
IMG-416275
 

Release the catches.

Fold marked part aside.

99
IMG-389347
 

Remove the marked part.

 

Vehicles with Alcohol Analysing Start Inhibitor

100
IMG-429805
 

Remove the marked part.

101
IMG-429806
 


Use special tool: T9512631, Terminal removal tool (Color code: Brown)

102
IMG-425034
 

Note!
On some vehicles the Red/Yellow wire might be only Red.

103
IMG-425035
 
104
IMG-430040
 
105
IMG-425040
 


Use special tool: T9512620, Stripping tool (for wiring)

106
IMG-425039
 
107
IMG-425037
 
108
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

109
IMG-425051
 


Use special tool: T9512777, Hot-air gun

 

All vehicles

110
IMG-430059
 

Connect the prerouted cable.

111
IMG-389348
 

Reinstall the removed part.

112
IMG-430041
 

Install the cable.

Use a cable tie

113
IMG-416277
 

Reinstall the removed part.

114
IMG-422785
 

Install component that comes with the accessory kit.

115
IMG-430770
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

116
IMG-430772
 

Position/route the cables as illustrated.

Install the cable.

Use a cable tie

117
IMG-427110
 

Fold marked part aside.

118
IMG-430773
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

119
IMG-430774
 

Position/route the cable as illustrated.

Use a cable tie

120
IMG-430776
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

121
IMG-430777
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

122
IMG-430778
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

123
IMG-430779
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

124
IMG-430551
 

Position/route the cable as illustrated.

125
IMG-422981
 

Connect the connector.

126
IMG-428534
 

Tear off the excess foam tape.

127
IMG-414040
 

Connect the connector.

 

Installation

128
IMG-414045
 

Connect the connectors.

129
IMG-422951
 

Reinstall the removed part.

Reinstall the screws.

130
IMG-422950
 

Connect the connectors.

131
IMG-428535
 

Install the wiring harness.

Use a cable tie

 

Accessory installation

132
IMG-430587
 

Connect the connectors.

133
IMG-430780
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

134
IMG-430781
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

135
IMG-430783
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

136
IMG-430785
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

137
IMG-425615
 

Remove the marked part.

138
IMG-430701
 

Disconnect the connector.

 

Alternative 1

139
IMG-430720
 

Connect the prerouted cables.

 

Alternative 2

140
IMG-430056
 
141
IMG-424367
 

Depress the secondary lock.

142
IMG-430721
 

Connect the prerouted cables.

 

All vehicles

143
IMG-430726
 

Use tape

144
IMG-430727
 

Attach the connector to the wiring harness.

Use a cable tie

145
IMG-430070
 

Connect the connector.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

146
IMG-430042
 

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

147
IMG-428357
 

Note!
Position the template so that its surfaces are aligned against the panel.

148
IMG-428358
 

Use a drill with the stated size

149
IMG-428360
 

Use a drill with the stated size

150
IMG-422005
 
151
IMG-428366
 

Note!
Do not fully tighten the nut yet.

Install the nut.

152
IMG-428368
 

Note!
Position the holder horizontally on the panel.

Tighten the nut.

Use hands only.

153
IMG-428370
 

Connect the prerouted cable.

154
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

155
IMG-422420
 

Place the manual for this accessory in a suitable location in the car.

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