2016 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC60 2016
XC60 (-17) 2016 D4204T4, XC60 (-17) 2016 D4204T14

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314143501.031359397
electric engine heater, 230 V, R-design




IMG-378302




Materials

Designation

Part number

soap solution

Grease

1161761


Equipment
IMG-345497
IMG-239664
IMG-239660
IMG-239980

IMG-380580

IMG-380792

IMG-379391


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Conditions

2
 

When installing, the car must retain a temperature of 20 degrees C.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-332193
 

Set the ignition key to position 0.

5
IMG-351277
 
6
IMG-381134
 

Remove the screws.

7
IMG-379415
 

Clean the Bumper Cover surface.

Use: , soap solution

8
IMG-379417
 

Note!
Check that the bar scale is correct.

Use the template in the installation instructions.

Cut following the dotted lines.

 

Accessory installation

9
IMG-379439
 

Secure the template with tape.

10
IMG-379445
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Adjust the hole with a file or knife as necessary.

11
IMG-380611
 
12
IMG-380613
 
13
IMG-363401
 
 

Removal

14
IMG-340576
 
15
IMG-341914
 

Fold the wing liner aside.

 

Accessory installation

16
IMG-380094
 

Caution!
Ensure that the wire or wiring harness cannot rub against adjacent components.

Pull the wiring through.

17
IMG-381141
 

Note!
Orientation view

18
IMG-381142
 

Ground connection

19
IMG-362914
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

Use: 1161761, Grease

 

Vehicles without passenger compartment connector

20
IMG-380533
 
21
IMG-380512
 

Install the clips as illustrated.

 

Vehicles with passenger compartment connector

22
IMG-380539
 
23
IMG-380513
 

Install the clips as illustrated.

  1. Cable from Engine block heater

  2. Cable from front socket

  3. Passenger Compartment Connector Cable

 

All vehicles

 

Removal

24
IMG-316303
 

Place a container under the car.

Drain the coolant.

Tighten the nipple after draining the coolant.

25
IMG-380541
 
26
IMG-380515
 

Warning!
Be prepared to collect escaping fluid.

Remove the hose.

27
IMG-380523
 
28
IMG-381161
 
29
IMG-381294
 

Reinstall the screw.


Tightening torque: M8 , 24 Nm

30
IMG-380555
 
31
IMG-380564
 

Tighten the hose clamps.

Install the screw.


Tightening torque: M6 , 10 Nm

32
IMG-380572
 

Connect the prerouted cables.

Install the catch.

 

Installation

33
IMG-363206
 

Reinstall the removed parts in reverse order.

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.