2018 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 2018
V40 (13-) 2018 D4204T14, V40 (13-) 2018 B4204T38, V40 (13-) 2018 B4154T5, V40 (13-) 2018 B4154T4, V40 (13-) 2018 B4204T37, V40 (13-) 2018 B4204T11, V40 (13-) 2018 B4204T19, V40 (13-) 2018 D4204T8, V40 (13-) 2018 D4204T9

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313736661.231373665
Electric engine heater, 230 V




IMG-448652




Materials

Designation

Part number

Rust inhibitor, low viscosity


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-448650

IMG-448651


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-448581
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-332193
 

Set the ignition key to position 0.

5
IMG-362805
 

Open the hood.

6
IMG-362807
 
7
IMG-368369
 

Remove the nuts.

Remove the marked part.

8
IMG-368376
 

Remove the screws.

9
IMG-383172
 

Remove the nut.

10
IMG-371233
 

Fold the wing liner aside.

 

Accessory installation

11
IMG-362821
 

Clean the Bumper Cover surface.

12
IMG-386345
 

Take the template from the kit and cut it out following the dotted line.

13
IMG-367857
 
14
IMG-362828
 
15
IMG-362839
 

Secure the template with tape.

16
IMG-362840
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Cut out following the template.

Make a mark by cutting a thin cut.

Remove template.

17
IMG-448694
 
  1. Use a drill with the stated size

  2. Use: Air-powered air saw

18
IMG-448702
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

19
IMG-448705
 

Pull the wiring through.

20
IMG-363401
 

Note! Ensure that the protective cover is turned the right way.

21
IMG-448713
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

22
IMG-448714
 

Install component that comes with the accessory kit.

This is used as a counterhold.

23
IMG-448715
 

Tighten the nut.

Use hands only.

 

Removal

24
IMG-358506
 

Raise the car.

  1. Remove the clips.

  2. Remove the screws.

25
IMG-358531
 

Remove the marked part.

26
IMG-386654
 

Loosen the hose clamp.

 

Vehicles with diesel engines

27
IMG-386655
 
 

All vehicles

28
IMG-386007
 

Remove the screw.

The part is to be reused.

29
IMG-385808
 

Remove the nut.

The part is to be reused.

30
IMG-386656
 

Remove the part carefully

31
IMG-386658
 
32
IMG-371659
 

Note!
Orientation view

33
IMG-371658
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

 

Accessory installation

34
IMG-383219
 

Note!
Orientation view

35
IMG-383289
 

Use a drill with the stated size

Install components that come with the accessory kit.

Tighten the screw.

Use: , Rust inhibitor, low viscosity

36
IMG-383291
 
37
IMG-383221
 

Install the clips as illustrated.

Tighten the cable ties.

38
IMG-383226
 

Note!
Orientation view

39
IMG-387205
 

Install the clips as illustrated.

Tighten the cable ties.

40
IMG-383229
 

Note!
Orientation view

41
IMG-383230
 

Tighten the cable tie.

42
IMG-448680
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

43
IMG-387266
 

Connect the connector.

Install the catch.

44
IMG-387258
 

Tighten the cable ties.

45
IMG-383266
 

Note!
Orientation view

46
IMG-448671
 

Remove the nut.

The item is to be reused.

47
IMG-448665
 
48
IMG-448666
 

Loosen the hose clamp.

The part is to be reused.

Place a container under the car.

Undo the hose from the connection.

49
IMG-386051
 
50
IMG-387283
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

51
IMG-448636
 

Assemble components that come with the accessory kit.


Tightening torque: M6 , 10 Nm

52
IMG-448670
 

Install the hoses.

Tighten the hose clamps.

53
IMG-448674
 

Place the component where indicated in the graphic.

Install the hose.

54
IMG-448673
 

Install the nut.


Tightening torque: M8 , 24 Nm

55
IMG-384539
 

Note!
Orientation view

56
IMG-386653
 

Note!
Orientation view

57
IMG-384541
 

Install the clip(s).

Tighten the cable tie.

58
IMG-384542
 

Install the clip(s).

Tighten the cable tie.

59
IMG-448639
 

Remove any excess.

60
IMG-386350
 

Clamp using the grey cable tie.

61
IMG-384558
 

Install the clip(s).

Clamp using the grey cable tie.

62
IMG-448677
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

63
IMG-383271
 

Connect the connector.

Install the catch.

 

Installation

64
IMG-363206
 

Fill with coolant and run the engine to operating temperature.

Vent the cooling system and check for leakage.

Post-fill the cooling system if necessary.

65
 

Reinstall the removed parts in reverse order.

66
IMG-370207
 
67
IMG-370203