Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V90 2019
V90 (17-) 2019

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314708041.031664736
Media Server and Digital TV




 

Special tools

 

999 5919 PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool number:999 5919

Tool description:PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Tool boards:46

 

951 2943 L-hook

Tool number:951 2943

Tool description:L-hook

Tool boards:80

 

999 7077 Jimmy bar

Tool number:999 7077

Tool description:Jimmy bar

Tool boards:43

 

951 2631 Terminal removal tool (Color code: Brown)

Tool number:951 2631

Tool description:Terminal removal tool (Color code: Brown)

Tool boards:39

 

951 2620 Stripping tool (for wiring)

Tool number:951 2620

Tool description:Stripping tool (for wiring)

Tool boards:39

 

951 2785 Crimping tool (included in 9512669)

Tool number:951 2785

Tool description:Crimping tool (included in 9512669)

Tool boards:39

 

951 2777 Hot-air gun

Tool number:951 2777

Tool description:Hot-air gun

Tool boards:08


Equipment
A0000162
IMG-239664
IMG-240693

IMG-423078

IMG-423645

IMG-423646


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
IMG-400004
 

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

4
IMG-394535
 
 

Removal

5
 

Note!
The removal steps may contain installation details.

6
IMG-419056
 
7
IMG-424855
 

Remove the marked part.

8
IMG-423269
 

Remove the panel.

9
IMG-423270
 

Fold marked part to one side.

Remove the screw.


Tightening torque: Seat belt guide, to Bracket , 4.4 Nm

10
IMG-419062
 

Note!
The graphic shows the back of the component before removal.

11
IMG-423275
 

Remove the panel.

Use hands only.

12
IMG-423279
 

Release the catch.

Remove the marked part.

13
IMG-423281
 

Remove the panel.

Use hands only.

14
IMG-423295
 

Remove the clip.

15
IMG-423296
 

Remove the panel.

16
IMG-419067
 

Remove the screw.


Tightening torque: Cargo anchor, to body , 13 Nm

17
IMG-425079
 

Remove the screw.


Tightening torque: Safety belt lower anchor to body (rear) , 40 Nm

18
IMG-400000
 

Repeat the steps when removing on opposite side.

19
IMG-407110
 
20
IMG-414611
 

Remove the marked part.

21
IMG-415830
 

Repeat on the other side.

22
IMG-415831
 

Remove the screw.


Tightening torque: M6 , 10 Nm

Repeat on the other side.

23
IMG-425191
 

Lift the marked component up

24
IMG-425078
 

Release the lock.

Remove the marked part.

25
IMG-425190
 

Remove the marked part.

26
IMG-416087
 

Remove the marked part.

 

Vehicles with keyless entry

27
IMG-424841
 

Release the catch.

Loosen the component indicated. Do not remove it.

 

All vehicles

28
IMG-415835
 

Remove the screws.

29
IMG-416089
 

Remove the marked part.

30
IMG-419165
 

Remove the panel.

Disconnect any connector(s).

31
IMG-423266
 

Remove the screws.

32
IMG-423298
 

Remove the marked part.

33
IMG-400000
 

Repeat the steps when removing on opposite side.

34
IMG-400005
 

Replace Fixed side windows according to service information in VIDA:

Information/ Repair/ Removal, replacement, installation/ 8 Body and interior/ 84 Exterior trim, glass, weatherstrips/ 844 glass for side doors and window/ Fixed side window

35
IMG-412242
 

Remove the panel.

Disconnect the connector, if applicable.

36
IMG-414575
 

Remove the panel.

37
IMG-414580
 

Remove the panel.

Disconnect the connector, if applicable.

38
IMG-414585
 

Remove the screws.

Remove the panel.

39
IMG-423283
 

Release the lock.

Repeat on the other side.

Remove the marked part.

40
IMG-414483
 

Remove the panel.

Disconnect the connector, if applicable.

41
IMG-423671
 
42
IMG-397280
 

Remove the marked part.

43
IMG-397244
 

Detach the panel.

44
IMG-397247
 

Remove the panel.

45
IMG-412247
 

Note!
Perform the procedure one side at a time.


Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304

Disconnect the connector.

46
IMG-414590
 

Remove the panel.

47
IMG-422856
 

Disconnect the connector.

48
IMG-422857
 

Remove the connector from its attachment.

49
IMG-422858
 

Remove the screw.

50
IMG-422861
 

Remove the screw.

51
IMG-422871
 

Remove the panel.

52
IMG-422872
 

Disconnect the connector.

53
IMG-422873
 

Remove the screw.

54
IMG-422874
 

Remove the screw.

 

Cars with automatic transmissions

55
IMG-410487
 
56
IMG-383728
 


Use special tool: T9512943, L-hook

 

Cars with manual transmissions

57
IMG-422900
 


Use special tool: T9997077, Jimmy bar

58
IMG-422901
 


Use special tool: T9997077, Jimmy bar

59
IMG-425187
 

Release the locks.

Loosen the marked detail/details.

 

All vehicles

60
IMG-422902
 

Remove the marked part.

61
IMG-422903
 

Remove the screws.

62
IMG-422937
 
63
IMG-422941
 

Remove the cable tie(s).

64
IMG-422943
 

Disconnect the connectors.

65
IMG-422946
 

Caution!
Make sure to protect adjacent surfaces or components.

66
IMG-422936
 

Remove the screws.

Remove the marked part.

67
IMG-383939
 

Disconnect the connectors.

68
IMG-423288
 

Caution!
Make sure that the seat backrest upholstery (fold down position) is not damaged by contact with the floor!

69
IMG-423289
 
70
IMG-423537
 

Remove the nut.

 

Accessory installation

71
IMG-423013
 
72
IMG-423536
 

Place the component where indicated in the graphic.

Install the nuts

73
IMG-423530
 

Install the nut.


Tightening torque: M6 , 10 Nm

74
IMG-423030
 

Adjust the component to a horizontal position.

75
IMG-423329
 

Position/route the cable as illustrated.

Connect the connector.

76
IMG-423327
 

Connect the connectors.

77
IMG-423754
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

78
IMG-423630
 

Disconnect the connector.

 

Alternative 1

79
IMG-423757
 

Connect the prerouted cables.

 

Alternative 2

80
IMG-424609
 
81
IMG-424367
 

Depress the secondary lock.

82
IMG-423757
 

Connect the prerouted cables.

 

All vehicles

83
IMG-423759
 

Use tape

84
IMG-423760
 

Attach the connector to the wiring harness.

Use a cable tie

85
IMG-424157
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

86
IMG-424232
 

Route the wires adjacent to existing wirings.

Install the cable.

Use a cable tie

87
IMG-424235
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

88
IMG-423576
 

Remove the marked part.

89
IMG-416273
 

Remove the nut.

Fold marked part to one side.

90
IMG-416275
 

Release the catches.

Fold marked part to one side.

91
IMG-389347
 

Remove the marked part.

 

Vehicles with Alcohol Analysing Start Inhibitor

92
IMG-425031
 

Remove the marked part.

93
IMG-425032
 


Use special tool: T9512631, Terminal removal tool (Color code: Brown)

94
IMG-425034
 

Note!
On some vehicles the Red/Yellow wire might be only Red.

95
IMG-425035
 
96
IMG-425038
 
97
IMG-425040
 


Use special tool: T9512620, Stripping tool (for wiring)

98
IMG-425039
 
99
IMG-425037
 
100
IMG-425049
 


Use special tool: T9512785, Crimping tool (included in 9512669)

101
IMG-425051
 


Use special tool: T9512777, Hot-air gun

 

All vehicles

102
IMG-422621
 

Connect the prerouted cable.

103
IMG-389348
 

Reinstall the removed part.

104
IMG-422622
 

Install the cable.

Use a cable tie

105
IMG-416277
 

Reinstall the removed part.

106
IMG-422819
 

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

107
IMG-424621
 

Connect the prerouted cables.

BK = Black

RD = Red

108
IMG-424623
 

Depress the secondary lock.

109
IMG-422801
 

Route the wires adjacent to existing wirings.

Install the cables.

Use a cable tie

110
IMG-423586
 

Note!
Orientation view

 

Alternative 1

111
IMG-423587
 

Remove the nut.

112
IMG-423588
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

 

Alternative 2

113
IMG-423884
 
114
IMG-423828
 

Remove the nut.

115
IMG-423826
 

Connect the cable.

Install the nut.


Tightening torque: M6 , 10 Nm

116
IMG-423887
 

Reinstall the removed part.

 

All vehicles

117
IMG-423496
 

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

Connect the connector.

Position/route the cable as illustrated.

Use tape

118
IMG-423385
 

Position/route the cable as illustrated.

Use tape

119
IMG-423386
 

Position/route the cable as illustrated.

Use tape

120
IMG-423763
 

Install component that comes with the accessory kit.

Install the screw.


Tightening torque: M6 , 10 Nm

121
IMG-423895
 

Connect the prerouted cable.

Connect the connector.

122
IMG-423497
 

Caution!
Attach the antenna wires using tape. Cable ties or similar must not be used.

Connect the connector.

Route the wire adjacent to existing wirings.

Use tape

123
IMG-423666
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

124
IMG-423801
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

125
IMG-424233
 

Route the wire adjacent to existing wirings.

Install the cable.

Use tape

126
IMG-423805
 

Position/route the cable as illustrated.

Install the cable.

Use tape

127
IMG-423435
 

Install component that comes with the accessory kit.

Install the screw.


Tightening torque: M6 , 10 Nm

128
IMG-423910
 

Connect the prerouted cable.

Connect the connector.

129
IMG-423485
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

130
IMG-423590
 

Position/route the cable as illustrated.

131
IMG-422822
 

Position/route the cable as illustrated.

132
IMG-421024
 

Fold the carpet to the side.

133
IMG-422825
 

Position/route the cable as illustrated.

134
IMG-423062
 

Install the cable.

Use a cable tie

135
IMG-423075
 

Install the cable.

Use a cable tie

136
IMG-422980
 

Position/route the cable as illustrated.

137
IMG-422981
 

Connect the connector.

138
IMG-423076
 

Tear off the excess foam tape.

139
IMG-414040
 

Connect the connector.

 

Installation

140
IMG-414045
 

Connect the connectors.

141
IMG-422951
 

Reinstall the removed part.

Reinstall the screws.

142
IMG-422950
 

Connect the connectors.

143
IMG-423077
 

Install the wiring harness.

Use a cable tie

 

Accessory installation

144
IMG-422785
 

Install component that comes with the accessory kit.

145
IMG-423879
 

Note!
Position the template so that its surfaces are aligned against the panel.

146
IMG-423836
 

Scribe/mark up

147
IMG-423840
 

Make a hole, using the tool indicated.

148
IMG-423849
 
149
IMG-423881
 

Caution!
The decal must face upward.

150
IMG-423880
 

Install the nut.

Tighten the nut.

Use hands only.

151
IMG-422988
 

Connect the prerouted cable.

152
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

 

Installation

153
IMG-400000
 

Reinstall the removed parts in reverse order.

154
IMG-424469
 
155
IMG-424470
 

Check for correct operation.

156
IMG-422420
 

Place the manual for this accessory in a suitable location in the car.