Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S90 2020
S90 (17-) 2020

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
307955601.139790175, 39847307, 39847313, 39847317, 39847333, 39847330, 39847336, 39847339, 39847319, 39847321, 39847323, 39847325, 39847341, 39847343, 39847315, 39790176
Diffuser




 

Special tools

 

115 8590 PIPE CUTTER

Tool number:115 8590

Tool description:PIPE CUTTER

Tool boards:08


Equipment
IMG-345497
IMG-239664
IMG-256903
IMG-239667

IMG-445079

IMG-416936

IMG-420542


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Alternative 1

3
IMG-416297
 

Note!
Orientation view

 

Alternative 2

4
IMG-420395
 

Note!
Orientation view

 

Alternative 3

5
IMG-416298
 

Note!
Orientation view

 

All vehicles

 

Removal

6
IMG-410355
 

Remove the screws.

 

Vehicles with Foot movement detection (FMDM)

7
IMG-416941
 

Fold marked part aside.

8
IMG-413398
 

Disconnect the connector.

Remove the cable harness clips.

9
IMG-413397
 

Remove the screws.

10
IMG-413400
 

Remove the marked part.

The part is to be reused.

 

Alternative 1

11
IMG-416297
 

Note!
Orientation view

 

Vehicle without actuator

12
IMG-416525
 

Measure and mark as illustrated.

Remove the marked part.


Use special tool: T1158590, PIPE CUTTER

 

Vehicles with actuator, early version

13
IMG-445080
 

Measure and mark as illustrated.

Remove the marked part.


Use special tool: T1158590, PIPE CUTTER

14
IMG-445082
 

Loosen the clip.

Disconnect the connector.

15
IMG-445085
 

Loosen the nut.

Remove the marked part.

16
IMG-445095
 

Caution!
Be extra careful when removing or installing this component.

Remove the marked part.

The part is to be reused.

17
IMG-445107
 

Remove the nuts.

Remove the marked part.

The part is to be reused.

 

Vehicles with actuator, late version

18
IMG-445093
 

Loosen the clip.

Disconnect the connector.

19
IMG-445094
 

Measure and mark as illustrated.

Remove the marked detail/details.


Use special tool: T1158590, PIPE CUTTER

20
IMG-445107
 

Remove the nuts.

Remove the marked part.

The part is to be reused.

21
IMG-445225
 

Release the catches.

Remove the marked part.

 

Alternative 2

22
IMG-420395
 

Note!
Orientation view

23
IMG-420510
 

Locate relevant marking.


Use special tool: T1158590, PIPE CUTTER

24
IMG-420536
 

Note!
This step is easier with two people.

Loosen the marked detail/details.

The part is not to be reused.

25
IMG-445222
 

Release the catches.

Remove the marked part.

 

Alternative 3

26
IMG-416298
 

Note!
Orientation view

27
IMG-416457
 

Remove the screws.

28
IMG-416455
 

Fold marked part aside.

Remove the part carefully

29
IMG-416456
 

Remove the marked part.

 

Vehicles with Foot movement detection (FMDM)

30
IMG-413399
 

Remove the cable harness clips.

 

Alternative 3

31
IMG-413411
 

Remove the clips.

Remove the marked part.

32
IMG-416529
 

Remove the screws.

33
IMG-416530
 

Fold marked part aside.

Remove the part carefully

34
IMG-416531
 

Remove the marked part.

35
IMG-416535
 

Remove the clips.

Remove the marked part.

36
IMG-416557
 

Release the catches.

Remove the marked part.

 

All vehicles

 

Accessory installation

37
IMG-416716
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

38
IMG-416736
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

39
IMG-416779
 

Install component that comes with the accessory kit.

 

Vehicles with Foot movement detection (FMDM)

40
IMG-413399
 

Install the wiring harness.

 

All vehicles

41
IMG-416737
 

Install component that comes with the accessory kit.

Ensure that all clips engage.

42
IMG-416780
 

Install component that comes with the accessory kit.

43
IMG-416462
 

Install component that comes with the accessory kit.

44
IMG-416465
 

Note!
Orientation view

45
IMG-416468
 

Note!
Note the position.

Install component that comes with the accessory kit.

46
IMG-416464
 

Install component that comes with the accessory kit.

Tighten the bolts.

47
IMG-416785
 

Install component that comes with the accessory kit.

48
IMG-416788
 

Note!
Orientation view

49
IMG-416789
 

Note!
Note the position.

Install component that comes with the accessory kit.

50
IMG-416790
 

Install component that comes with the accessory kit.

Tighten the bolts.

 

Installation

 

Vehicles with Foot movement detection (FMDM)

51
IMG-416729
 

Reinstall the removed part.

Ensure that all clips engage.

52
IMG-413397
 

Reinstall the screws.

53
IMG-413398
 

Connect the connector.

Install the cable.

 

All vehicles

54
IMG-410355
 

Reinstall the screws.

 

Accessory installation

55
IMG-416945
 

Install component that comes with the accessory kit.

 

Alternative 2

56
IMG-420511
 

Note!
Do not fully tighten the nuts yet.

Install component that comes with the accessory kit.

57
IMG-420525
 

Note!
This step is easier with two people.

Install component that comes with the accessory kit.

58
IMG-420526
 

Place the component where indicated in the graphic.

Tighten the nuts.


Tightening torque: M10 , 50 Nm

 

Alternatives 1 and 2

59
IMG-416821
 

Install component that comes with the accessory kit.

60
IMG-416823
 

Note!
Do not fully tighten the nut yet.

61
IMG-416906
 

Note!
Make sure that the component is centred.

62
IMG-416908
 

Tighten to the value stated.


Tightening torque: M10 , 50 Nm

 

Vehicle without actuator

63
IMG-416820
 

Install component that comes with the accessory kit.

64
IMG-416909
 

Note!
Do not fully tighten the nut yet.

65
IMG-416907
 

Note!
Make sure that the component is centred.

66
IMG-416908
 

Tighten to the value stated.


Tightening torque: M10 , 50 Nm

 

Vehicles with actuator, early version

67
IMG-445125
 

Caution!
Be extra careful when removing or installing this component.

Reinstall the removed part.

68
IMG-393336
 

Note!
Note the position.

69
IMG-445126
 

Reinstall the removed part.

Tighten the nuts.


Tightening torque: Actuator, to Exhaust system , 5 Nm

70
IMG-445140
 

Install component that comes with the accessory kit.

71
IMG-445142
 

Note!
Do not fully tighten the nut yet.

72
IMG-445196
 

Install the clip(s).

Connect the connector.

73
IMG-416907
 

Note!
Make sure that the component is centred.

74
IMG-427565
 

Tighten to the value stated.


Tightening torque: Exhaust end pipe, to Muffler , 25 Nm

 

Vehicles with actuator, late version

75
IMG-445131
 

Note!
Note the position.

76
IMG-445126
 

Reinstall the removed part.

Tighten the nuts.


Tightening torque: Actuator, to Exhaust system , 5 Nm

77
IMG-445165
 

Install component that comes with the accessory kit.

78
IMG-445192
 

Note!
Do not fully tighten the nut yet.

79
IMG-445202
 

Install the clip(s).

Connect the connector.

80
IMG-416907
 

Note!
Make sure that the component is centred.

81
IMG-416908
 

Tighten to the value stated.


Tightening torque: M10 , 50 Nm