Information

• Read through all of the instructions before starting installation.

• Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

• Ensure that all tools stated in the instructions are available before starting installation.

• Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

• In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

Color symbols

1. Used for focused component, the component with which you will do something.

2. Used as extra colors when you need to show or differentiate additional parts.

3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from the vehicle but only hung to the side.

5. Used for standard tools and special tools.

6. Used as background color for vehicle components.

7. Used for accessory components.

Removal

Set the vehicle to Inactive mode.

Remove the panel.

Disconnect the connector, if applicable.

Remove the panel.

Remove the panel.

Disconnect the connector, if applicable.

Remove the panel.

Fold the carpet aside.

Remove the screw.

The item is not to be reused.

Remove the marked part.

Fold the floor carpet back.

Reinstall the removed part.

Take the template from the kit and cut it out following the dotted line.

Mark using a pen

Remove the panel.

Fold the insulation aside.

Open the hood.

Remove the marked part.

Remove the marked part.

Remove the marked detail/details.

Use: Pliers 31423632

Repeat on the other side.

Remove the screws.

Remove the marked part.

Repeat on the other side.

Remove the clips.

Remove the screws.

Remove the nut.

Remove the screws.

Remove the nut.

Remove the clip.

Remove the marked part.

Remove the clips.

Place a container under the car.

Drain the coolant.

Remove the cable harness clips.

Loosen the screws.

Remove the marked part.

Fold marked part aside.

Remove the screws.

Remove the marked part.

Accessory installation

Locate relevant marking.

Use: Air-powered air saw

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

Pull the wiring through.

Note the position.

Assemble components that come with the accessory kit.

Install component that comes with the accessory kit.

This is used as a counterhold.

Tighten the nut.

Use hands only.

Ground connection

Release the catches.

Loosen the marked detail.

Remove the nut.

Connect the prerouted cable.

Install the marked component.

Ensure that all clips engage.

Install the nut.

Tightening torque: M6 , 10 Nm

Installation

Reinstall the removed part.

Reinstall the screws.

Reinstall the removed part.

Reinstall the removed part.

Reinstall the screws.

Reinstall the removed part.

Accessory installation

Lubricate the O-ring.

Use: 1161427, Low temperature grease

Lubricate the O-ring.

Use: 1161427, Low temperature grease

Install the marked component.

Install the catch.

Install components that come with the accessory kit.

1. Passenger Compartment Connector Cable

2. Engine heater cable

Adjust the position of the component according to image.

Install the cables.

Hold the component in the position in which it is to be fitted and mark the hoses where they are to be cut.

Tighten the screw.

Tightening torque: M6 , 10 Nm

Remove the screw.

The part is to be reused.

1. Fold marked part aside.

2. Install component that comes with the accessory kit.

3. Tighten the screw.

Install components that come with the accessory kit.

Tighten the hose clamps.

Connect the cable.

Install the catch.

Position/route the cable harness as illustrated.

Install the clip(s).

Tighten the cable tie.

Install the clip(s).

Install the clip(s).

Tighten the cable tie.

Remove the clip.

Remove the screw.

Remove the nuts.

Fold the wing liner aside.

Remove the marked part.

Remove the nut.

Fold the insulation aside.

Make a cut in the insulation.

Remove the marked part.

The part is not to be reused.

Pull the wiring through.

Use special tool: T9814204, Expander pliers

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

Refit the insulation.

Install the nut.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Position/route the cable as illustrated.

Reinstall the removed part.

Install components that come with the accessory kit.

Lubricate the O-ring.

Use: 1161427, Low temperature grease

Install components that come with the accessory kit.

Install components that come with the accessory kit.

Fold the floor carpet back.

Adjust and center the passenger compartment power outlet in the hole of the carpet. The purpose is to have the outlet bezel cover the carpet edge.

Adjust the hole with a file or knife as necessary.

Fold the carpet aside.

Remove the screws.

Fold marked part aside.

Tighten the screw.

Tightening torque: M6 , 10 Nm

Install the marked component.

Reinstall the screws.

Make a cut in the insulation.

Remove the insulation material.

Fold the floor carpet back.

Install component that comes with the accessory kit.

Note the position.

Installation

Reinstall the removed parts in reverse order.

Use special tool: T9512955, Cover

Use special tool: T9512957, Coolant Reservoir

Fill with coolant and run the engine to operating temperature.

Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm