Information

• Read through all of the instructions before starting installation.

• Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

• Ensure that all tools stated in the instructions are available before starting installation.

• Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

• In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

Color symbols

1. Used for focused component, the component with which you will do something.

2. Used as extra colors when you need to show or differentiate additional parts.

3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from the vehicle but only hung to the side.

5. Used for standard tools and special tools.

6. Used as background color for vehicle components.

Removal

Remove the panel.

Disconnect the connector, if applicable.

Remove the panel.

Remove the panel.

Disconnect the connector, if applicable.

Fold the carpet aside.

Fold the insulation aside.

Disconnecting the battery

Remove the battery's negative cable.

Tightening torque: Battery cable for battery , 6 Nm

Removal

Open the hood.

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Loosen the clips.

Remove the marked part.

Unhook the cable harness clips.

Disconnect the connector.

Disconnect the connectors.

Remove the screws.

Remove the marked part.

Remove the screw.

Remove the nut.

Fold marked part aside.

Tightening torque: Nut (M6), to BCSM , 10 Nm

Remove the marked part.

Remove the nuts.

Tightening torque: Nut (M8), to BCSM , 24 Nm

Release the catches.

Remove the marked part.

Release the locks.

Fold marked part aside.

Remove the screws.

Remove the marked part.

Vehicles with supercharger

Loosen the hose clamps.

Remove the marked part.

Vehicles without supercharger

Loosen the hose clamp.

Undo the hose from the connection.

Remove the screw.

Fold marked part aside.

Remove the connector from its attachment.

Fold marked part aside.

Loosen the hose clamp.

Undo the hose from the connection.

Release the lock.

Undo the hose from the connection.

Loosen the hose clamp.

Undo the hose from the connection.

Remove the marked part.

All vehicles

Remove the marked part.

Remove the marked part.

Remove the marked part.

Release the lock.

Undo the hose from the connection.

1. Release the lock.

2. Undo the hose from the connection.

Loosen the clamp.

Release the lock.

Undo the hose from the connection.

The part is not to be reused.

Install the catch.

Remove the marked detail/details.

Use: Pliers 31423632

Remove the screws.

Remove the marked part.

Remove the screws.

Remove the screws.

Remove the clip.

Remove the nuts.

Vehicles with air suspension

Unhook the clip(s).

All vehicles

Remove the marked part.

Accessory installation

Locate relevant marking.

Use: Air-powered air saw

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

Install component that comes with the accessory kit.

Install components that come with the accessory kit.

Install component that comes with the accessory kit.

This is used as a counterhold.

Tighten the nut.

Use hands only.

Ground connection

Release the catches.

Fold marked part aside.

Remove the nut.

The item is to be reused.

Position/route the cable as illustrated.

Connect the prerouted cable.

Install the nut.

Tightening torque: M6 , 10 Nm

Reinstall the removed part.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Lubricate the O-ring.

Install components that come with the accessory kit.

1. Passenger Compartment Connector Cable

2. Cable from Engine block heater

Install components that come with the accessory kit.

Place the cable tie as illustrated.

Tighten the cable tie.

Position/route the cables as illustrated.

Install the cables.

Use a cable tie

Install the cables.

Use a cable tie

Position/route the cables as illustrated.

Install the cables.

Install component that comes with the accessory kit.

Clamp using the grey cable tie.

Position/route the cables as illustrated.

Install the cables.

1. Passenger Compartment Connector Cable

2. Cable from Engine block heater

Position/route the cables as illustrated.

Install the cables.

1. Steering gear

2. Passenger Compartment Connector Cable

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Fold the wing liner aside.

Remove the nut.

Fold the insulation aside.

Make a cut in the insulation.

Remove the marked part.

The part is not to be reused.

Pull the wiring through.

Use special tool: T9814204, Expander pliers

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

Refit the insulation.

Install the nut.

Lower the vehicle.

Fold the carpet aside.

Remove the screw.

The item is not to be reused.

Remove the marked part.

Fold the floor carpet back.

Take the template from the kit and cut it out following the dotted line.

Mark using a pen

Remove the panel.

Fold the carpet aside.

Reinstall the removed part.

Install components that come with the accessory kit.

Position/route the cable as illustrated.

Lubricate the O-ring.

Install components that come with the accessory kit.

Install components that come with the accessory kit.

Fold the floor carpet back.

Adjust and center the passenger compartment power outlet in the hole of the carpet. The purpose is to have the outlet bezel cover the carpet edge.

Adjust the hole with a file or knife as necessary.

Fold the carpet aside.

Remove the screws.

Fold marked part aside.

Tighten the screw.

Tightening torque: M6 , 10 Nm

Install the marked component.

Reinstall the screws.

Make a cut in the insulation.

Remove the insulation material.

Fold the floor carpet back.

Install component that comes with the accessory kit.

Note the position.

Assemble components that come with the accessory kit.

Place the component where indicated in the graphic.

Tighten the screw.

Tightening torque: M6 , 10 Nm

Remove the marked part.

Install components that come with the accessory kit.

Tighten the hose clamp.

Note the position.

Install the marked components.

Install the hose.

Fasten the clamp.

Reinstall the removed part.

Note the position.

Install components that come with the accessory kit.

Assemble components that come with the accessory kit.

Note the position.

Install component that comes with the accessory kit.

Install the marked components.

Install component that comes with the accessory kit.

Install the hose.

Tighten the hose clamp.

Lubricate the O-ring.

Connect the cable.

Install component that comes with the accessory kit.

Install component that comes with the accessory kit.

Install component that comes with the accessory kit.

1. Steering gear

2. Heat deflector plate

Installation

Reinstall the removed parts in reverse order.

Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm

Reinstall the battery's negative cable.

Tightening torque: Battery cable for battery , 6 Nm

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir