Pokyny pro instalaci

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC40 2018
B4204T20 TG-81SC AWD, B4204T14 TG-81SC AWD, B4204T18 TG-81SC AWD, B4204T36 TG-81SC AWD

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322079651.032207264
Electric engine heater and passenger compartment connector




IMG-452425




 

Special tools

 

999 7669 Key

Tool number:999 7669

Tool description:Key

Tool boards:20

 

981 4204 Expander pliers

Tool number:981 4204

Tool description:Expander pliers

Tool boards:87

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

981 4192 Hose

Tool number:981 4192

Tool description:Hose

Tool boards:EU99

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-451175

IMG-451176

IMG-441356


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

4
IMG-442590
 
5
IMG-431485
 

Remove the panel.

Disconnect the connector, if applicable.

6
IMG-431600
 

Remove the panel.

7
IMG-431605
 

Remove the panel.

8
IMG-443405
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

9
IMG-442591
 
10
IMG-443407
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

11
IMG-442592
 
12
IMG-445881
 

Remove the screws.

Remove the nut.

Fold marked part aside.

13
IMG-431651
 

Remove the marked part.

14
IMG-431640
 

Remove the clip.

15
IMG-431652
 

Remove the marked part.

 

Accessory installation

16
IMG-444102
 

Screw and unscrew to ease assembly later.

17
IMG-440386
 

Place the component where indicated in the graphic.

Make a hole, using the tool indicated.

18
IMG-440394
 

Install components that come with the accessory kit.

19
IMG-440395
 

Install components that come with the accessory kit.

Remove the protective film.

20
IMG-440401
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install the marked components.

 

Removal

21
IMG-439740
 

Open the hood.

22
IMG-400006
 

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9997669, Key

23
IMG-450550
 

Loosen the clips.

Remove the marked part.

24
IMG-450555
 

Loosen the hose clamp.

Undo the hose from the connection.

25
IMG-450560
 

Disconnect the connector.

Remove the cable harness clips.

26
IMG-450623
 

Remove the marked part.

27
IMG-450625
 

Loosen the hose clamp.

Remove the hose.

28
IMG-440685
 

Depress the locking device.

Undo the hose from the connection.

29
IMG-440690
 

Release the connector catches.

Disconnect the connectors.

30
IMG-440695
 

Unhook the cable harness clips.

Release the connector's catch.

Disconnect the connector.

31
IMG-435846
 

Undo the hose from the connection.

32
IMG-440700
 

Remove the screw.


Tightening torque: M6 , 10 Nm

33
IMG-440711
 

Release the lock.

Loosen the marked detail.

34
IMG-440712
 

Remove the marked part.

35
IMG-451010
 

Release the lock.

Undo the hose from the connection.

36
IMG-451011
 

Note!
Use suitable paper to absorb any escaping fluid.

Release the lock.

Undo the hose from the connection.

37
IMG-451085
 

Note!
Use suitable paper to absorb any escaping fluid.

Release the lock.

Undo the hose from the connection.

38
IMG-451086
 

Note!
Use suitable paper to absorb any escaping fluid.

Release the lock.

Undo the hose from the connection.

The part is not to be reused.

 

Accessory installation

39
IMG-450652
 

Note!
Do not fully tighten the bolt.

Assemble components that come with the accessory kit.

40
IMG-450966
 

Adjust the position of the component according to image.

Tighten the screw.

41
IMG-450984
 

Assemble components that come with the accessory kit.

42
IMG-450967
 

Note!
The markings must be opposite each other.

Attach the hose clamp

Install the hose.

Tighten the hose clamp.

43
IMG-451093
 

Place the component where indicated in the graphic.

44
IMG-451094
 

Note!
Orientation view

45
IMG-451098
 

Install components that come with the accessory kit.

46
IMG-451100
 

Connect the hose.

Make sure that the lock has been activated.

47
IMG-451112
 

Connect the hose.

Make sure that the lock has been activated.

48
IMG-451116
 

Use detail according to image.

Remove part of component according to image.

49
IMG-451128
 

Connect the hose.

Make sure that the lock has been activated.

50
IMG-451131
 

Attach the hose clamp

Install the hose.

Tighten the hose clamp.

51
IMG-451132
 

Connect the hose.

Make sure that the lock has been activated.

 

Removal

52
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

Repeat on the other side.

53
IMG-426018
 

Remove the screws.

Remove the marked part.

Repeat on the other side.

54
IMG-438237
 

Remove the screws.

Remove the marked part.

55
IMG-439752
 

Remove the clips.

Remove the nuts.

56
IMG-439754
 

Remove the screws.

Remove the clip.

57
IMG-439755
 

Remove the marked part.

 

Accessory installation

58
IMG-439819
 
59
IMG-440215
 

Secure the template with tape.

60
IMG-440216
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Cut out following the template.

Make a mark by cutting a thin cut.

Remove template.

61
IMG-440041
 
  1. Use a drill with the stated size

  2. Use: Air-powered air saw

62
IMG-440192
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

63
IMG-440181
 

Install component that comes with the accessory kit.

64
IMG-440194
 

Note!
Note the position.

65
IMG-440190
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

66
IMG-440208
 

Install component that comes with the accessory kit.

This is used as a counterhold.

67
IMG-440209
 

Tighten the nut.

Use hands only.

68
IMG-440605
 

Note!
Orientation view

Ground connection

69
IMG-440607
 

Release the catches.

Fold marked part aside.

70
IMG-440610
 

Remove the nut.

The item is to be reused.

71
IMG-440611
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

72
IMG-440608
 

Reinstall the removed part.

73
IMG-440316
 

Caution!
No grease on contact surfaces.

74
IMG-451566
 

Use details according to image.

  1. Passenger Compartment Connector Cable

  2. Engine heater cable

75
IMG-440990
 
  1. Passenger Compartment Connector Cable

  2. Engine heater cable

Assemble components that come with the accessory kit.

76
IMG-440995
 

Place the cable tie as illustrated.

77
IMG-442605
 

Position/route the cables as illustrated.

78
IMG-442606
 

Position/route the cables as illustrated.

79
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

80
IMG-442607
 

Connect the cable.

81
IMG-442608
 

Install the catch.

82
IMG-442609
 
83
IMG-442610
 

Note!
Image shows vehicle without battery.

Attach the clip.

84
IMG-445595
 

Position/route the cables as illustrated.

85
IMG-445592
 

Note!
Image shows vehicle without battery.

Attach the clip.

86
IMG-451676
 

Note!
Orientation view

  1. Passenger Compartment Connector Cable

  2. Engine heater cable

87
IMG-451694
 

Place the cable tie as illustrated.

Position/route the cables as illustrated.

Tighten the cable tie.

88
IMG-451700
 

Place the cable tie as illustrated.

Position/route the cables as illustrated.

Tighten the cable ties.

89
IMG-451706
 

Place the cable tie as illustrated.

Position/route the cables as illustrated.

Tighten the cable tie.

90
IMG-451705
 

Place the cable tie as illustrated.

Position/route the cables as illustrated.

Tighten the cable tie.

91
IMG-451215
 

Note!
Orientation view

Engine heater cable

92
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

93
IMG-451216
 

Connect the prerouted cable.

Install the catch.

94
IMG-451218
 

Install component that comes with the accessory kit.

95
IMG-451501
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

96
IMG-452650
 

Note!
Orientation view

97
IMG-452651
 

Loosen the hose clamp.

Undo the hose from the connection.

Release the lock.

Loosen the marked detail.

98
IMG-440530
 

Note!
Orientation view

  1. Steering gear

  2. Passenger Compartment Connector Cable

99
IMG-452653
 

Caution!
Install the cable tie only around steering gear and new wiring harness. The cable tie must not be installed around the existing wiring harness.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

100
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

101
IMG-440901
 

Use detail according to image.

102
IMG-452687
 

Connect the cable.

Install the catch.

103
IMG-452686
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable ties.

 

Removal

104
IMG-440935
 

Remove the nuts.

105
IMG-440939
 

Fold the insulation aside.

106
IMG-440940
 

Make a cut in the insulation.

107
IMG-440955
 

Remove the marked part.

The part is not to be reused.

108
IMG-440965
 

Push the tool through the insulation into the compartment.

Use: Scribe

Allow the tool to remain.

109
IMG-441376
 

Note!
Use a sharp knife.

110
IMG-441380
 

Fold the insulation aside.

Remove the tool.

 

Accessory installation

111
IMG-440946
 
112
IMG-441082
 

Pull the wiring through.


Use special tool: T9814204, Expander pliers

113
IMG-441083
 

Caution!
Make sure that the rubber grommet seals properly to the body.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

114
IMG-441089
 

Refit the insulation.

Install the nuts

115
IMG-442618
 

Install the marked component.

116
IMG-442626
 

Take a scriber and make a hole in the carpet opposite the two holes in the bracket.

117
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

118
IMG-444091
 

Install components that come with the accessory kit.

119
IMG-442627
 

Install the screws.

 

Installation

120
IMG-400006
 

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

121
IMG-400000
 

Reinstall the removed parts in reverse order.

122
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm