Pokyny pro instalaci

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC40 2018
D4204T12 TG-81SC AWD

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
316501891.431650184
Electric engine heater and passenger compartment connector




IMG-440227




 

Special tools

 

999 7669 Key

Tool number:999 7669

Tool description:Key

Tool boards:20

 

981 4204 Expander pliers

Tool number:981 4204

Tool description:Expander pliers

Tool boards:87

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

981 4192 Hose

Tool number:981 4192

Tool description:Hose

Tool boards:EU99

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Materials

Designation

Part number

Rust inhibitor, low viscosity


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-441355

IMG-441356


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

4
IMG-442590
 
5
IMG-431485
 

Remove the panel.

Disconnect the connector, if applicable.

6
IMG-431600
 

Remove the panel.

7
IMG-431605
 

Remove the panel.

8
IMG-443405
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

9
IMG-442591
 
10
IMG-443407
 

Remove the screws.


Tightening torque: Front seat to body , 40 Nm

11
IMG-442592
 
12
IMG-445881
 

Remove the screws.

Remove the nut.

Fold marked part aside.

13
IMG-431651
 

Remove the marked part.

14
IMG-431640
 

Loosen the clip.

15
IMG-431652
 

Remove the marked part.

 

Accessory installation

16
IMG-444102
 

Screw and unscrew to ease assembly later.

17
IMG-440386
 

Place the component where indicated in the graphic.

Make a hole, using the tool indicated.

Use: Scribe

18
IMG-440394
 

Install components that come with the accessory kit.

19
IMG-440395
 

Install components that come with the accessory kit.

Remove the protective film.

20
IMG-440401
 

Note!
Press and apply pressure to the part over the tape for at least 20 seconds.

Install the marked components.

 

Removal

21
IMG-439740
 

Open the hood.

22
IMG-400006
 

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9997669, Key

23
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

24
IMG-426018
 

Remove the screws.

Remove the marked part.

25
 

Repeat the steps when removing on opposite side.

26
IMG-438237
 

Remove the screws.

Remove the marked part.

27
IMG-439752
 

Remove the clips.

Remove the nuts.

28
IMG-439754
 

Remove the screws.

Remove the clip.

29
IMG-439755
 

Remove the marked part.

 

Accessory installation

30
IMG-439819
 
31
IMG-440215
 

Secure the template with tape.

32
IMG-440216
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Cut out following the template.

Make a mark by cutting a thin cut.

Remove template.

33
IMG-440041
 
  1. Use a drill with the stated size

  2. Use: Air-powered air saw

34
IMG-440192
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

35
IMG-440181
 

Install component that comes with the accessory kit.

36
IMG-440194
 

Note!
Note the position.

37
IMG-440190
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

38
IMG-440208
 

Install component that comes with the accessory kit.

This is used as a counterhold.

39
IMG-440209
 

Tighten the nut.

Use hands only.

40
IMG-440605
 

Note!
Orientation view

Ground connection

41
IMG-440607
 

Release the catches.

Fold marked part aside.

42
IMG-440610
 

Remove the nut.

The item is to be reused.

43
IMG-440611
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

44
IMG-440608
 

Reinstall the removed part.

45
IMG-440316
 

Caution!
No grease on contact surfaces.

46
IMG-440945
 

Use details according to image.

  1. Passenger Compartment Connector Cable

  2. Engine heater cable

47
IMG-440990
 
  1. Passenger Compartment Connector Cable

  2. Engine heater cable

Assemble components that come with the accessory kit.

48
IMG-440995
 

Place the cable tie as illustrated.

49
IMG-442605
 
50
IMG-442606
 
51
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

52
IMG-442607
 

Connect the cable.

53
IMG-442608
 

Install the catch.

54
IMG-442609
 
55
IMG-442610
 

Note!
Image shows vehicle without battery.

Attach the clip.

 

Removal

56
IMG-440016
 

Remove the screws.


Tightening torque: M8 , 24 Nm

57
IMG-440017
 

Release the lock.

Undo the hose from the connection.

58
IMG-440018
 

Release the lock.

Remove the marked part.

59
IMG-440019
 

Warning!
Be prepared to collect escaping fluid.

Loosen the hose clamp.

Undo the hose from the connection.

60
IMG-440255
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

 

Accessory installation

61
IMG-440260
 

Note!
Do not fully tighten the bolt.

Assemble components that come with the accessory kit.

62
IMG-452410
 

Adjust the position of the component according to image.

Tighten the screw.

63
IMG-440265
 

Remove the screw.

The item is to be reused.

64
IMG-440290
 
  1. Fold marked part aside.

  2. Attach the hose clamp

  3. Install the marked components.

  4. Install the hose.

  5. Reinstall the screw.

65
IMG-440300
 

Note!
The markings must be opposite each other.

Install components that come with the accessory kit.

66
IMG-440309
 

Tighten the hose clamps.

67
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

68
IMG-440323
 

Connect the prerouted cable.

Install the catch.

69
IMG-448210
 

Note!
Orientation view

Passenger Compartment Connector Cable

70
IMG-440440
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

71
IMG-440442
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable ties.

72
IMG-440444
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

73
IMG-440464
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

74
IMG-440530
 

Note!
Orientation view

  1. Steering gear

  2. Passenger Compartment Connector Cable

75
IMG-440820
 

Caution!
Install the cable tie only around steering gear and new wiring harness. The cable tie must not be installed around the existing wiring harness.

Position/route the cable as illustrated.

Install the cable.

Use a cable tie

76
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

77
IMG-440901
 

Use detail according to image.

78
IMG-440822
 

Connect the cable.

Install the catch.

79
IMG-440826
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable ties.

80
IMG-441020
 

Reinstall the removed part.

81
IMG-441027
 

Note!
Orientation view

82
IMG-441032
 

Note!
If the result is not within the specified tolerances, follow the step below.

83
IMG-441078
 

Loosen the screws.

Pull the component in direction of the arrow.

Tighten the screw.

84
IMG-442615
 
85
IMG-442616
 

Use: , Rust inhibitor, low viscosity

86
IMG-442617
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

 

Removal

87
IMG-440935
 

Remove the nuts.

88
IMG-440939
 

Fold the insulation aside.

89
IMG-440940
 

Make a cut in the insulation.

90
IMG-440955
 

Remove the marked part.

The part is not to be reused.

91
IMG-440965
 

Push the tool through the insulation into the compartment.

Use: Scribe

Allow the tool to remain.

92
IMG-441376
 

Note!
Use a sharp knife.

93
IMG-441380
 

Fold the insulation aside.

Remove the tool.

 

Accessory installation

94
IMG-440946
 
95
IMG-441082
 

Pull the wiring through.


Use special tool: T9814204, Expander pliers

96
IMG-441083
 

Caution!
Make sure that the rubber grommet seals properly to the body.

Insert the cable in to the passenger compartment, adjust the cable length out into the engine compartment and secure the rubber grommet.

97
IMG-441089
 

Refit the insulation.

Install the nuts

98
IMG-442618
 

Install the marked component.

99
IMG-442626
 

Take a scriber and make a hole in the carpet opposite the two holes in the bracket.

100
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

101
IMG-444091
 

Install components that come with the accessory kit.

102
IMG-442627
 

Install the screws.

 

Installation

103
IMG-400006
 

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

104
IMG-377070
 

Reinstall the removed parts in reverse order.

105
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm