Information

• Read through all of the instructions before starting installation.

• Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

• Ensure that all tools stated in the instructions are available before starting installation.

• Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

• In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

Further information

There may be parts in the accessories kit that are not needed for this installation.

Color symbols

1. Used for focused component, the component with which you will do something.

2. Used as extra colors when you need to show or differentiate additional parts.

3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

4. Used when the component is not fully removed from the vehicle but only hung to the side.

5. Used for standard tools and special tools.

6. Used as background color for vehicle components.

7. Used for accessory components.

Removal

Open the hood.

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Use special tool: T9997669, Key

Loosen the clips.

Remove the marked part.

Loosen the hose clamp.

Undo the hose from the connection.

Disconnect the connector.

Remove the cable harness clips.

Remove the marked part.

Loosen the hose clamp.

Remove the hose.

Depress the locking device.

Undo the hose from the connection.

Release the connector catches.

Disconnect the connectors.

Unhook the cable harness clips.

Release the connector's catch.

Disconnect the connector.

Undo the hose from the connection.

Remove the screw.

Tightening torque: M6 , 10 Nm

Release the lock.

Loosen the marked detail.

Remove the marked part.

Release the lock.

Undo the hose from the connection.

Release the lock.

Undo the hose from the connection.

Release the lock.

Undo the hose from the connection.

Release the lock.

Undo the hose from the connection.

The part is not to be reused.

Accessory installation

Assemble components that come with the accessory kit.

Adjust the position of the component according to image.

Tighten the screw.

Assemble components that come with the accessory kit.

Attach the hose clamp

Install the hose.

Tighten the hose clamp.

Place the component where indicated in the graphic.

Install components that come with the accessory kit.

Connect the hose.

Make sure that the lock has been activated.

Connect the hose.

Make sure that the lock has been activated.

Use detail according to image.

Remove part of component according to image.

Connect the hose.

Make sure that the lock has been activated.

Attach the hose clamp

Install the hose.

Tighten the hose clamp.

Connect the hose.

Make sure that the lock has been activated.

Removal

Remove the marked detail/details.

Use: Pliers 31423632

Remove the screws.

Remove the marked part.

Remove the screws.

Remove the marked part.

Remove the clips.

Remove the nuts.

Remove the screws.

Remove the clip.

Remove the marked part.

Accessory installation

Secure the template with tape.

Cut out following the template.

Make a mark by cutting a thin cut.

Remove template.

1. Use a drill with the stated size

2. Use: Air-powered air saw
   

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

Install component that comes with the accessory kit.

Install components that come with the accessory kit.

Install component that comes with the accessory kit.

This is used as a counterhold.

Tighten the nut.

Use hands only.

Ground connection

Release the catches.

Fold marked part aside.

Remove the nut.

The item is to be reused.

Connect the prerouted cable.

Install the nut.

Tightening torque: M6 , 10 Nm

Reinstall the removed part.

Cable from front socket

Lubricate the O-ring.

1. Cable from front socket

2. Engine heater cable

Connect the cable.

Install the catch.

Place the cable tie as illustrated.

Position/route the cables as illustrated.

Position/route the cables as illustrated.

Position/route the cables as illustrated.

Attach the clip.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

Lubricate the O-ring.

Connect the prerouted cable.

Install the catch.

Install component that comes with the accessory kit.

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

Installation

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.

Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

Reinstall the removed parts in reverse order.

Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm