Pokyny pro instalaci

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC40 2018
B4204T20 TG-81SC AWD, B4204T14 TG-81SC AWD, B4204T18 TG-81SC AWD, B4204T36 TG-81SC AWD

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
322072651.232207264
Electric engine heater




IMG-450505




 

Special tools

 

999 7669 Key

Tool number:999 7669

Tool description:Key

Tool boards:20

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

981 4192 Hose

Tool number:981 4192

Tool description:Hose

Tool boards:EU99

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-239660

IMG-451175

IMG-451176


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

There may be parts in the accessories kit that are not needed for this installation.

 

Color symbols

3
IMG-440436
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

  7. Used for accessory components.

 

Removal

4
IMG-439740
 

Open the hood.

5
IMG-400006
 

Drain the cooling system according to service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9997669, Key

6
IMG-450550
 

Loosen the clips.

Remove the marked part.

7
IMG-450555
 

Loosen the hose clamp.

Undo the hose from the connection.

8
IMG-450560
 

Disconnect the connector.

Remove the cable harness clips.

9
IMG-450623
 

Remove the marked part.

10
IMG-450625
 

Loosen the hose clamp.

Remove the hose.

11
IMG-440685
 

Depress the locking device.

Undo the hose from the connection.

12
IMG-440690
 

Release the connector catches.

Disconnect the connectors.

13
IMG-440695
 

Unhook the cable harness clips.

Release the connector's catch.

Disconnect the connector.

14
IMG-435846
 

Undo the hose from the connection.

15
IMG-440700
 

Remove the screw.


Tightening torque: M6 , 10 Nm

16
IMG-440711
 

Release the lock.

Loosen the marked detail.

17
IMG-440712
 

Remove the marked part.

18
IMG-451010
 

Release the lock.

Undo the hose from the connection.

19
IMG-451011
 

Note!
Use suitable paper to absorb any escaping fluid.

Release the lock.

Undo the hose from the connection.

20
IMG-451085
 

Note!
Use suitable paper to absorb any escaping fluid.

Release the lock.

Undo the hose from the connection.

21
IMG-451086
 

Note!
Use suitable paper to absorb any escaping fluid.

Release the lock.

Undo the hose from the connection.

The part is not to be reused.

 

Accessory installation

22
IMG-450652
 

Note!
Do not fully tighten the bolt.

Assemble components that come with the accessory kit.

23
IMG-450966
 

Adjust the position of the component according to image.

Tighten the screw.

24
IMG-450984
 

Assemble components that come with the accessory kit.

25
IMG-450967
 

Note!
The markings must be opposite each other.

Attach the hose clamp

Install the hose.

Tighten the hose clamp.

26
IMG-451093
 

Place the component where indicated in the graphic.

27
IMG-451094
 

Note!
Orientation view

28
IMG-451098
 

Install components that come with the accessory kit.

29
IMG-451100
 

Connect the hose.

Make sure that the lock has been activated.

30
IMG-451112
 

Connect the hose.

Make sure that the lock has been activated.

31
IMG-451116
 

Use detail according to image.

Remove part of component according to image.

32
IMG-451128
 

Connect the hose.

Make sure that the lock has been activated.

33
IMG-451131
 

Attach the hose clamp

Install the hose.

Tighten the hose clamp.

34
IMG-451132
 

Connect the hose.

Make sure that the lock has been activated.

 

Removal

35
IMG-403425
 

Remove the marked detail/details.

Use: Pliers 31423632

36
IMG-426018
 

Remove the screws.

Remove the marked part.

37
IMG-438237
 

Remove the screws.

Remove the marked part.

38
IMG-439752
 

Remove the clips.

Remove the nuts.

39
IMG-439754
 

Remove the screws.

Remove the clip.

40
IMG-439755
 

Remove the marked part.

 

Accessory installation

41
IMG-439819
 
42
IMG-440215
 

Secure the template with tape.

43
IMG-440216
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

Cut out following the template.

Make a mark by cutting a thin cut.

Remove template.

44
IMG-440041
 
  1. Use a drill with the stated size

  2. Use: Air-powered air saw

45
IMG-440192
 

Install component that comes with the accessory kit.

Check that the flange of the part is in full contact with bumper cover.

Adjust the hole with a file or knife as necessary.

46
IMG-440181
 

Install component that comes with the accessory kit.

47
IMG-440194
 

Note!
Note the position.

48
IMG-440190
 

Note!
Do not fully tighten the nut yet.

Install components that come with the accessory kit.

49
IMG-440208
 

Install component that comes with the accessory kit.

This is used as a counterhold.

50
IMG-440209
 

Tighten the nut.

Use hands only.

51
IMG-440605
 

Note!
Orientation view

Ground connection

52
IMG-440607
 

Release the catches.

Fold marked part aside.

53
IMG-440610
 

Remove the nut.

The item is to be reused.

54
IMG-440611
 

Connect the prerouted cable.

Install the nut.


Tightening torque: M6 , 10 Nm

55
IMG-440608
 

Reinstall the removed part.

56
IMG-441390
 

Caution!
No grease on contact surfaces.

Cable from front socket

Lubricate the O-ring.

57
IMG-445566
 
  1. Cable from front socket

  2. Engine heater cable

Connect the cable.

Install the catch.

58
IMG-445565
 

Place the cable tie as illustrated.

59
IMG-445577
 

Position/route the cables as illustrated.

60
IMG-445575
 

Position/route the cables as illustrated.

61
IMG-445595
 

Position/route the cables as illustrated.

62
IMG-445592
 

Note!
Image shows vehicle without battery.

Attach the clip.

63
IMG-440440
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

64
IMG-440442
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

65
IMG-440444
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

66
IMG-451213
 

Place the cable tie as illustrated.

Position/route the cable as illustrated.

Tighten the cable tie.

67
IMG-451215
 

Note!
Orientation view

68
IMG-441390
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

69
IMG-451216
 

Connect the prerouted cable.

Install the catch.

70
IMG-451218
 

Install component that comes with the accessory kit.

71
IMG-451501
 

Route the wire adjacent to existing wirings.

Install the cable.

Use a cable tie

 

Installation

72
IMG-400006
 

Fill the cooling system according to the service information in VIDA:

Information / Repair / Cleaning, Inspection and Adjustment / 2 Engine with mountings and equipment / 26 Cooling system / 261 radiator and connections / Cooling system – draining, charging and bleeding.


Use special tool: T9512955, Cover

Use special tool: T9814192, Hose

Use special tool: T9512957, Coolant Reservoir

73
IMG-400000
 

Reinstall the removed parts in reverse order.

74
IMG-405228
 

Note!
Make sure to follow the sequence indicated.


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm