This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.
Used for focused part, the part that you are to do something with.
Used as extra colors when you need to show or differentiate additional parts.
Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.
Used when the component is not fully removed from the vehicle but only hung to the side.
Used for standard tools and special tools.
Used as background color for vehicle components.
Cut carefully. It is easy to slip with the knife and move outside the template.
Remove the template and tape pieces.
Install the protective cover for the front engine block heater socket from the kit. Check that it aligns. Adjust the hole using a knife or file as necessary.
Smooth off the hole edges. Remove any swarf.
Press the protective cover (from the kit) into place in the hole cut in the bumper cover.
Take the cable for the front engine block heater socket with ground lead from the kit and thread them through the protective cover.
Install the attaching brace and nut from the kit.
Plug the electrical connector into the front engine block heater socket. Use the connector as a counterhold when tightening.
Tighten the front engine block heater socket to the bumper shell.
Drill a Ø4mm (Ø5/32 ") hole for the front intake grounding on the underside of the left front side member as illustrated.
Deburr the hole edges, remove the drill swarf and apply rustproofing agent.
Take a screw and toothed washer from the kit. Tighten the ground cable.
The screws are self-tapping so it may be slow inserting them. Make sure that the screws are centred straight into the holes, so that the screw heads are flat against the bracket.
Applies to vehicles with 2 wheel drive
Applies to vehicles with 4 wheel drive
Install the hose between the earlier installed junction nipple and the upper connection in the engine heater.
Tighten the clamps securely. Make sure that the hoses do not rub against the drive shaft or hose clamps.
Get the last junction hose and the two remaining hose clamps from the kit. Connect the junction hose between the remaining connections in the engine heater and the oil cooler.
Tighten the clamps securely.
Do not get any grease on the surfaces of the connector.
Applies when only the engine block heater is installed
Applies when fitting passenger compartment connector at the same time
cable (1) from heater
cable (2) to the passenger compartment connector socket
cable (3) to the front inlet
Make sure that the cable is routed so that it does not come into contact with the belt pulley, AC compressor belt or the drive shaft.