Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S90 2020
S90 (17-) 2020 D4204T14, S90 (17-) 2020 D4204T16, S90 (17-) 2020 D4204T23, S90 (17-) 2020 D4204T7

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314543811.331454379
electric engine heater, 230 V, R-design




 

Special tools

 

951 2955 Cover

Tool number:951 2955

Tool description:Cover

Tool boards:20

 

951 2957 Coolant Reservoir

Tool number:951 2957

Tool description:Coolant Reservoir

Tool boards:20


Equipment
IMG-345497
IMG-239664
IMG-240673

IMG-424880


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Preparation

3
IMG-422428
 

Open the hood.

 

Disconnecting the battery

4
IMG-394535
 
5
IMG-425513
 

Remove the battery's negative cable.


Tightening torque: Battery cable for battery , 6 Nm

 

Removal

6
IMG-382204
 

Remove the clips.

Remove the screws.

7
IMG-422562
 

Remove the marked part.

8
IMG-422563
 

Remove the marked part.

9
IMG-392033
 

Note!
Orientation view

10
IMG-391976
 

Note!
Close the drain cock after the coolant has drained.

Place a container under the car.

Drain the coolant.

11
IMG-403425
 

Remove the marked part.

Use: Pliers

12
IMG-415975
 

Remove the marked part.

13
IMG-412692
 

Remove the clips.

Remove the screws.

14
IMG-412697
 

Remove the nut.

15
IMG-412710
 

Fold the wing liner aside.

16
IMG-391565
 

Note!
Orientation view

17
IMG-391573
 

Release the catches.

Fold marked part aside.

18
IMG-391924
 

Remove the nut.

The part is to be reused.

19
IMG-412196
 

Remove the screw.

20
IMG-412198
 

Remove the screw.

21
IMG-412199
 

Fold marked part aside.

22
IMG-424701
 

Remove the marked part.

 

Preparation

23
IMG-424702
 

Measure and mark as illustrated.

24
IMG-424703
 
25
IMG-424704
 

Adjust the hole with a file or knife as necessary.

 

Accessory installation

26
IMG-424705
 

Install component that comes with the accessory kit.

27
IMG-412652
 
28
IMG-412230
 

Pull the wiring through.

29
IMG-424865
 

Tighten the nut.

30
IMG-424870
 

Install component that comes with the accessory kit.

Tighten the cable tie.

31
IMG-392572
 

Tighten the nut.

32
IMG-391930
 
33
IMG-422412
 

Connect the connectors.

Install the catch.

34
IMG-422413
 

Install the clip(s).

Tighten the cable tie.

35
IMG-419110
 

Install component that comes with the accessory kit.

Tighten the cable tie.

 

Vehicles with Power Pulse

36
IMG-419071
 

Install component that comes with the accessory kit.

Tighten the cable tie.

 

All vehicles

37
IMG-425906
 

Hold the component in the position in which it is to be fitted and mark the hoses where they are to be cut.

38
IMG-391395
 

Caution!
Cut carefully to avoid unintentional damage or personal injury.

39
IMG-391422
 
40
IMG-391908
 

Tighten the screw.


Tightening torque: M6 , 10 Nm

41
IMG-391906
 

Remove the screw.

The part is to be reused.

42
IMG-391910
 
  1. Fold marked part aside.

  2. Install component that comes with the accessory kit.

  3. Tighten the screw.

43
IMG-391420
 

Install component that comes with the accessory kit.

Tighten the hose clamps.

44
IMG-391915
 

Caution!
No grease on contact surfaces.

Lubricate the O-ring.

45
IMG-391913
 

Connect the connector.

Install the catch.

 

Installation

46
IMG-404661
 

Note!
Always follow the manufacturer's instructions when handling the equipment.


Use special tool: T9512955, Cover

Use special tool: T9512957, Coolant Reservoir

Fill with coolant and run the engine to operating temperature.

47
 

Reinstall the removed parts in reverse order.

48
IMG-405228
 


Tightening torque: Aluminum wheel rim to wheel hub
Stage 1: 4 Nm
Stage 2: 50 Nm
Stage 3: 140 Nm