2003 2.4 AUTOMATIC L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V70 2003
V70 (00-08) 2003

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
306642841.0
Integrated carphone




Equipment
A0000162
A0000163
A0000161
A0801178

M8802108

M3904602

M3903364





 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

  

Note!

This accessory requires software unique to the car.


 

Preparations

1
A8800136
 

Preparations

  • Note the anti-theft radio code (if applicable)

  • Move the front seats to their rearmost, uppermost positions

  • Turn the ignition key to position 0

  • Remove the key from the ignition switch (does not apply to cars with automatic gearboxes)

  • Disconnect the battery negative lead.


Note!

Wait at least five minutes before disconnecting the connectors or removing other electrical equipment.


2
M8502988
 

  • Remove the panel in front of the gear selector lever. Pry off the panel using a weatherstrip tool

  • Shift the gear selector lever to the rearmost position.

3
M8502991
 

  • Remove the panel around the gear selector. Press in the two catches. Lift up the front edge of the panel and remove the panel.

4
M8503027
 

  • Remove the two screws from the dashboard environment panel.

5
M8503705
 

  • Angle the dashboard environment panel outwards so that it is possible to insert a couple of fingers between the centre console and the rear of the dashboard environment panel

  • Remove the dashboard environment panel. Pull it downward, maintaining the same angle. Some force is required because the panel is tightly installed. It may be easier to pull one side loose at a time

  • Disconnect the connectors on the reverse of the dashboard environment panel. Put the dashboard environment panel to one side.


Note!

If any of the outer hooks break off, these must be repaired. The method for this can be found in the Workshop Manual in the section about the dashboard.


6
M3903036
 

  • Remove the screws (1) from the radio bracket

  • Pull out the bracket with the radio. Pull the lower corner while pressing downwards

  • Disconnect the connectors on the radio. Place the bracket and the radio to one side.

7
M8503133
 

  • Remove the right and left-hand side centre console panels (1). Turn the clip at the rear edge of the panel through 90º. Pull the rear edge of the panel out and back

  • Remove the two screws on the panel (2) under the glove compartment. Remove the panel. Then pull the panel downwards / backwards at the rear edge, it is secured by three clips

  • Remove the sill moulding (3) on the right-hand side. Pull the front edge of the sill moulding back to release it. Then pull the moulding upwards.

8
M8502816
 

  • Remove the panel on the right-hand end of the dashboard.

 

Installing the microphone in the rear view mirror

9
D8802007
 

Installing the microphone in the rear view mirror

  • Remove the rear view mirror cover. Pull the top edge of the cover forward and down

  • Remove the microphone dummy from the rear view mirror.

10
M8803121
 

  • Install the new microphone (from the kit) in the rear view mirror

  • Install the cable from the microphone between the window and the headlining. Use butyl tape. Route the cable towards the left-hand A-post.

11
M3703230
 

  • Take the cable harness from the kit. Position the cable harness in the radio compartment

  • Route the cable to the handset (1), from the centre console down along the air ducts

  • Continue to route the cable along the centre console, under the carpet, up through the carpet and into the rear end of the centre console.

 

Installing the antenna

12
D3500908
 

Installing the antenna

  • Fold down the cover (1). Carefully pull down the front edge of the cover

  • Press the catches (2) together. Detach the front edge of the panel. Remove the panel.

13
D3500909
 

  • Remove the bracket (1) and mirror. First remove the screws (2) and bend the tabs (3) forward

  • Detach the clips (4) by pressing the clips inwards. Detach one side at a time

  • Pull the bracket downwards so that it releases from the mountings. Allow the bracket to hang loosely from the wiring.

14
D3500910
 

  • Remove the screw (1). Remove the mirror from the bracket

  • Disconnect the existing connector.

15
D3902236
 

  • Install the new antenna. Carefully bend the headlining downward and slide the antenna backward and inwards. Align the antenna lugs (1) with the grooves in the bracket (2)

  • Insert the cable at the inside of the front edge of the headlining. Route the cable out towards the right-hand A-post

  • Secure the cable using butyl tape.

16
M8503136
 

  • Remove the rubber strip (1) at the front edge of the front door on the right hand side

  • Remove the A-post panel. Pull out the upper edge of the panel to release the two clips

  • Remove the spring (2) from the upper clip holder

  • Pull the panel straight up/back.

17
M8504683
 

  • Route the cables down from the headlining along the right-hand A-post

  • Tape the cables onto the existing cable harness as illustrated (1).


Warning!

Ensure that the inflatable curtain is not trapped and does not catch on the wiring.


  • Bend the headlining back

  • Reinstall the bracket. Tighten the rear view mirror

  • Reinstall the cover on the rear view mirror.

 

Installing the loudspeakers in the head restraint

18
D8502423
 

Installing the loudspeakers in the head restraint

  • Remove the head restraint on the driver's seat. Press in the two catches (1) at the same time. Pull the head restraint (2) up.

19
A3601074
 

  • Remove the upholstery from the head restraint. If the catch is missing from the zip fastener, detach the clamps at the ends of the zip fastener. Then pull the zip fastener apart.

20
D3902380
 

  • Remove the backing from the double-sided adhesive tape on the reverse of the loudspeaker. Secure the loudspeaker in the cut out on the head restraint

  • Route the cable down into the existing channel in the head restraint. Continue along the support leg

  • Tape the cable in the channel on the head restraint

  • Reinstall the upholstery on the head restraint.

21
A3602182
 

  • Close the zip fastener. Zip fastener missing: use a suitable zip fastener catch from the kit

  • Secure the ends using staples

  • Push the ends of the zip fastener inside the upholstery.

22
D3701684
 

  • Route the cable down inside the upholstery and down under the seat. Use a piece of wire or something similar

  • Position the connector at the front edge of the seat

  • Reinstall the head restraint

  • Secure the cable onto the member under the seat using tie straps.

23
M3702210
 

  • Remove the cover for the seat mounting from the right hand front mounting for the driver's seat.

24
M3703217
 

  • Route the cable (1) from the centre console, along the air ducts and forward to the cable (2) from the loudspeaker in the head restraint

  • Connect both connectors to each other. Secure the connectors for the SIPS pipe under the front edge of the seat

  • Adjust the length of the cables so that the seat moves freely between its end positions without stretching the cables

  • Hide the excess cable under the carpet

  • Reinstall the cover for the seat mounting.

 

Cable routing

25
M3702212
 

Cable routing

  • Route the cable harness (1) to the antenna and the microphone down along the right-hand side of the centre console, along the air ducts

  • Continue to route the cable harness inside the carpet on the right hand side of the centre console and via the inside of the front edge of the carpet. Route the cable harness along the right end of the dashboard and up to the previously routed connectors from the antenna and microphone

  • Connect the relevant connector to the antenna and microphone. Wrap foam tape around them and clamp securely

  • Reinstall the A-post panel. Reinstall the panel on the right-hand end of the dashboard

  • Reinstall the rubber strip in the door opening

  • Reinstall the sill panel

  • Reinstall the panel under the glove compartment.

 

Installing the handset

26
M8503138
 

Installing the handset

  • Remove the small rubber mat in the centre console locker

  • Remove the four screws holding the centre console.

27
M8802525
 

    Applies to XC70 and V70 XC (00-)

  • Remove the front screw for the curved handle on the centre console.

28
M8503139
 

May also only consist of a cover and holder.

  • Remove the ashtray at the rear of the centre console. Open the ashtray. Push down the two catches on the upper edge using a weatherstrip tool

  • Remove the ashtray.

29
M3702384
 

  • Unhook the front edge of the centre console from its mounting. Pull the centre console up and back

  • Disconnect the connectors (1) for the 12 volt socket from each other. Press down the catches on the upper side and pull backwards.

30
M8503572
 

  • Remove the panel for the 12 volt socket. First press in the catches on both sides using a screwdriver. Pull outwards

  • Insert a weatherstrip tool between the panel and the centre console, carefully pry the panel downwards so that the hooks on the upper edge release and the panel detaches.

31
M8802523
 

    Applies to XC70 and V70 XC (00-)

  • Lift up the rear edge of the centre console. Remove the two rear screws in the rear mounting of the curved handle

  • Lift out the curved handle including the armrest.

32
M8503141
 

  • Lift up the rear edge of the centre console. Remove the two torx screws (1).

33
M8503142
 

  • Remove the centre console locker. Insert your hand under the centre console. Push the front of the centre console locker to release the catches

  • Remove the centre console locker.

34
M8503143
 

    Applies to cars with coin holders

  • Remove the two screws (1) and remove the holder (2). The holder will no longer be used as the new holder is integrated into the handset holder.

35
M8503606
 

    Applies to cars missing the hole in the bottom of the centre console locker

  • Drill out the two lugs (1) on the underside of the centre console locker. Use a 4 mm (5/32”) diameter drill bit.

36
M8503144
 

  • Cut around the edge of the centre console locker as marked

  • File down the edges.

37
M8503145
 

  • Remove the handset and holder (1) from the kit. Insert the cable together with the seal (2) through the hole in the centre console locker

  • Install the rubber bushing into the rear edge of the handset holder. At the same time insert the handset holder down into the centre console locker.

38
M8503146
 

  • Install the two previously removed (or use new) screws (1) in the front edge of the handset holder. Tighten the screws.

39
M8503147
 

  • Reinstall the centre console locker. Reinstall the holder and handset. Secure using the existing screws.

    Applies to XC70 and V70 XC (00-)

  • Reinstall the curved handle. Secure the curved handle using the two rear screws.

40
M3702214
 

  • Reinstall the 12 volt socket panel

  • Connect the connectors (1) for the 12 volt socket

  • Connect the pre-routed cable (2) from the centre console to the handset cable (3)

  • Reinstall the centre console

  • Check that no wiring is trapped

  • Secure the front and rear edges of the centre console using the existing screws

  • Position the two small rubber mats (from the kit) on each side of the handset holder

  • Reinstall the ashtray, or the holder and cover. Press the cable for the carphone into place on the reverse of the ashtray holder

  • Reinstall the centre console panels.

    Applies to XC70 and V70 XC (00-)

  • Tighten the curved handle in the front mounting.

 

Installing the keypad in the centre console

41
M3903057
 

Installing the keypad in the centre console

  • Remove the old aluminium bracket from the radio. Remove the five screws

  • Install the new aluminium bracket (1) (from the kit). Screw into place using the five screws (2)

  • Press the new keypad (3) onto the frame. Ensure that the keypad locks securely into both the radio and the frame.

42
M3903338
 

    Connect:

  • the green connector (1) from the new cable harness for the radio

  • the previously disconnected green (GN) connector (2) from the radio to the green (GN) connector (3) in the new cable harness

  • the connectors (4, 5) in the new cable harness to the keypad (6)

  • the existing connectors (previously disconnected) to the radio.

43
M3903059
 

  • Insert the aluminium frame with the radio and keypad (1) almost all the way into the centre console. Angle and lift up the frame so that the upper guide is in the correct position. Then insert the lower section of the frame so that it rests in the fixed position. Tighten using the screws (2)

  • Connect the dashboard environment panel connectors

  • Reinstall the dashboard environment panel (3). Angle and lift up the panel so that the upper guide is in the correct position. Then insert the lower section of the panel so that it rests in the fixed position

  • Tighten the dashboard environment panel using the screw (4). Tighten to 3 Nm (2 lbf.ft.)

  • Press the gear selector lever panel into place

  • Reinstall the panel in front of the gear selector lever.

 

Installing the keypad in the steering wheel

44
D8501891
 

Installing the keypad in the steering wheel

  • Slacken off both the spring loaded screws (1) on the reverse of the steering wheel

  • Slacken off the screws so that the threads release and the screws spring back

  • Fold out the steering wheel module (2).


    Note!

    Do not damage the wiring.


45
M8802287
 

  • Disconnect the SRS connectors (1) from the steering wheel module. Press in the catches on the sides and then carefully pull the connectors straight back. The connectors are hard to separate. Be careful

  • Disconnect the horn connector (2)

  • Remove the connector (3).

46
M6400618
 

    Applies to cars with cruise control

  • Disconnect the connectors (1). Do not damage the ground lead (2).

    Applies to all models

  • Slacken off the screws (3).

47
M6400619
 

  • Lift out the horn (1) without stretching the ground leads (2).

48
M6400620
 

  • Remove the four screws.

    Applies to cars without cruise control

  • Remove the steering wheel panel (1) by lifting it up and pulling it out

  • Install the new steering wheel panels (from the kit). Tighten the screws. Tighten to 1.1 Nm (0.8 lbf.ft.).

    Applies to cars with cruise control

  • Remove the steering wheel panel (1) on the right-hand side, by lifting it up and pulling it out

  • Install the new steering wheel panel from the kit. Tighten the screws. Tighten to 1.1 Nm (0.8 lbf.ft.).

49
 

  • Reinstall the horn. Tighten the screws diagonally. Tighten to 6.5 Nm (4.8 lbf.ft).

50
M6400621
 

  • Thread the cable (1) between the cables (2) for the horn

  • Connect all the connectors on both sides.


    Note!

    Ensure that the cable end marked “Radio” is connected to the steering wheel panel for the radio.


51
M6400622
 

  • Ensure that the cable is evenly distributed with the connectors in their correct positions

  • Route the cable over the corners of the horn. Secure using tie straps in the existing holes. Cut off any excess.

52
M6400623
 

  • Check the horn function by pressing each of its corners. The horn should move freely and should click.

53
M8802281
 

  • Connect the wiring (1) to the relevant connectors on the steering wheel module

  • Carefully reinstall ignition cable (2) for the SRS (supplemental restraint system) on the steering wheel module

  • Position the steering wheel module. Check that no cables are trapped.

54
D8502517
 

  • Install the screws on the reverse of the steering wheel. Tighten the screws. Tighten to 10 Nm (7.4 lbf.ft.).

55
A8800137
 

  • Turn the ignition key to position II

  • Reconnect the battery negative lead

  • Program the software according to the service information in VIDA.