2016 L.H.D

Installation Instructions

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2016
XC90 (16-) 2016 America

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
314147731.531454829, 31373544
Towbar, hitch




IMG-382034




Materials

Designation

Part number

Grease

30749880

Isopropanol

1161721


Equipment
IMG-242205
IMG-345497
IMG-239664
IMG-240693
IMG-239940
IMG-268803
IMG-239667
IMG-239681
IMG-239660
IMG-263203

IMG-386608

IMG-382007

IMG-401076


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Further information

2
 

When installing, the car must retain a temperature of 20 degrees C.

 

Color symbols

3
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

4
IMG-394779
 
5
IMG-398662
 

Make sure that the components are not mixed up at the installation.

Remove the marked part.

Use hands only.

Repeat on the other side.

6
IMG-403002
 

Remove the screws.

7
IMG-385738
 

Fold the wing liner aside.

8
IMG-402988
 

Remove the part carefully

Release the catches.

9
IMG-402987
 

Remove the part carefully

Loosen the clips.

10
IMG-402986
 

Remove the part carefully

Remove the marked part.

11
IMG-401258
 

Release the catches.

Remove the part carefully

12
IMG-392800
 

Note!
Orientation view

13
IMG-392801
 
14
IMG-377070
 

Repeat the steps when removing on opposite side.

15
IMG-381918
 

Locate the connector.

Release the connector's catch.

Disconnect the connector.

16
IMG-381901
 

Remove the screws.

17
IMG-381867
 

Caution!
Place the Bumper Cover on a suitable surface.

Request the aid of a colleague for this procedure.

Remove the marked part.

18
IMG-381872
 

Remove the nuts.

The part is not to be reused.

Repeat on the other side.

19
IMG-381912
 

The part is not to be reused.

 

Accessory installation

20
IMG-382024
 

Install component that comes with the accessory kit.

21
IMG-381874
 

Install the nuts

Repeat on the other side.

22
IMG-386120
 

Install the screw.

Repeat on the other side.

23
IMG-386113
 

Install the nut.

Repeat on the other side.

24
IMG-399383
 


Tightening torque: Tow hitch member mounting to body frame
Stage 1: 50 Nm
Stage 2: 30 Degree

Repeat on the other side.

25
IMG-382038
 

Install component that comes with the accessory kit.

Install the screws.

Install the nuts

26
IMG-386719
 

Fasten the wiring harness using the existing clips.

Install component that comes with the accessory kit.

27
IMG-390648
 

Note!
Make sure that the entire marked area is treated as indicated in graphic.

Use: 30749880, Grease

On both sides.

28
IMG-404149
 

Install component that comes with the accessory kit.

 

Removal

29
IMG-383040
 

Remove the marked part.

30
IMG-394727
 

Remove the marked part.

31
IMG-381879
 

Remove the marked part.

32
IMG-385592
 

Fold the insulation aside.

33
IMG-385593
 

Locate the rubber grommet under the insulation and press it out.

34
IMG-385583
 

The part is not to be reused.

 

Accessory installation

35
IMG-404145
 

Note!
Note the position.

Position/route the cable harness as illustrated.

Route the wiring harness into the passenger compartment.

36
IMG-358177
 

Caution!
Make sure that the rubber grommet seals properly to the body.

 

Alternative 1

37
IMG-404146
 

Position/route the cable harness as illustrated.

Install the wiring harness.

 

Alternative 2

38
IMG-404147
 

Position/route the cable harness as illustrated.

Install the wiring harness.

 

All vehicles

39
IMG-404148
 

Position/route the cable harness as illustrated.

Install the wiring harness.

40
IMG-385805
 

Note!
Orientation view

 

Removal

41
IMG-385513
 

Release the catch.

Remove the marked part.

42
IMG-385668
 

Remove the nut.

 

Accessory installation

43
IMG-393905
 

Route the cable harness to the existing cable harness.

Install the cable.

44
IMG-381883
 

Ground connection

Connect the cable.

Install the nut.


Tightening torque: M6 , 10 Nm

45
IMG-382156
 

Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

46
IMG-385629
 

Clean the surface.

Use: 1161721, Isopropanol

Wipe dry.

47
IMG-222282
 
48
IMG-241925
 
49
IMG-392341
 
50
IMG-392265
 

Note!
Note the position.

Connect the prerouted cables.

51
IMG-393935
 

Locate the pre-routed connectors.

52
IMG-396797
 

Disconnect the connector.

The part is not to be reused.

53
IMG-392270
 

Connect the connectors.

54
IMG-392282
 

Note!
Orientation view


Note!
Note the position.

55
IMG-356352
 

Remove the protective film.

56
IMG-381889
 

Install component that comes with the accessory kit.

57
IMG-404150
 

Note!
Note the position.

Install component that comes with the accessory kit.

 

Alternative 1

58
IMG-392427
 

Note!
Orientation view

 

Alternative 2

59
IMG-387079
 

Note!
Orientation view

 

Removal

 

Alternative 1

60
IMG-387018
 

Locate relevant marking.

61
IMG-387032
 

Apply tape to the other side, opposite the marking lines.

62
IMG-387035
 

Scribe/mark up

Remove the marked part.

Use: Air-powered air saw

63
IMG-387036
 

Deburr edges

Remove the tape.

 

Alternative 2

64
IMG-386794
 

Release the catches.

Use: Interior trim remover

Remove the panel.

65
IMG-386814
 

Release the catches.

Use: Interior trim remover

66
IMG-386819
 

Remove the panel.

The part is to be reused.

 

Accessory installation

67
IMG-400605
 

Cut following the dotted lines.

68
IMG-393972
 

Install component that comes with the accessory kit.

69
IMG-401050
 

Reinstall the removed part.

Repeat on the other side.

 

All vehicles

70
IMG-396067
 

Place the component where indicated in the graphic.

 

Installation

71
IMG-395285
 

Request the aid of a colleague for this procedure.

Connect the connector.

72
IMG-395286
 

Reinstall the bumper.

Request the aid of a colleague for this procedure.

73
IMG-402997
 

Note!
Make sure to follow the sequence indicated.

Reinstall the removed part.

Ensure that all clips engage.

Repeat on the other side.

74
IMG-377070
 

Reinstall the removed parts in reverse order.

75
IMG-242268
 

Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number.

Order and download software according to: 31346719

 

Check

76
IMG-384866
 

Warning!
Check for correct operation after the installation.


Note!
To activate the trailer module (TRM) at least two light sources (lamps) must be connected. This can be done by connecting test equipment for the trailer connector, or a trailer.


Note!
The trailer module (TRM) must be programmed with correct software to function correctly.

7-pin connection

  1. Brake lamp/Left indicator

  2. Ground connection

  3. Spare slot (brake lamp, electrical trailer brake)

  4. Stop lamp/ Right turn signal lamp

  5. Charging

  6. Position lamp

  7. Spare (back-up light)

The wire for pin 3 for7-pin connection is blue (BL)

The cable is secured at the wiring approximately 1 metre from the trailer connector.

77
IMG-384862
 

4-pin connection

  1. Stop lamp/ Right turn signal lamp

  2. Brake lamp/Left indicator

  3. Position lamp

  4. Ground connection

 

Accessory installation

78
IMG-442138
 

Install component that comes with the accessory kit.

Check that the component has locked in its position.

79
IMG-401080
 

Note!
Ensure that the component is in contact with the surface, with no space.

Install component that comes with the accessory kit.

80
IMG-403008
 

Remove the part carefully

81
IMG-403009
 

Use a drill with the stated size

82
IMG-403011
 

Install component that comes with the accessory kit.

83
IMG-442139
 

Install component that comes with the accessory kit.

Check that the component has locked in its position.