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| | Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.
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| | This instruction covers a Plug-In Hybride vehicle. |
| | IMG-373194 |
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| | Warning! Observe caution when working near the high voltage system. |
This car is equipped with a high voltage type electrical system. Components in the high voltage system work with dangerous voltages. These components are connected with orange wires. |
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| | IMG-363036 |
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| | Note! This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps. |
Used for focused component, the component with which you will do something. Used as extra colors when you need to show or differentiate additional parts. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc. Used when the component is not fully removed from the vehicle but only hung to the side. Used for standard tools and special tools. Used as background color for vehicle components.
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| | IMG-394535 |
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| | Note! The removal steps may contain installation details. |
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| | IMG-401570 |
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| | IMG-383769 |
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| | Note! The graphic shows the back of the component before removal. |
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| | IMG-401571 |
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| | Note! Perform the procedure one side at a time. |
Use special tool: T9995919, PULLER (SEAL-PINION,CAM-CRANKSHAFT)B200-6304
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| | IMG-383770 |
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| | Disconnect the connector. |
| | IMG-401538 |
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| | Remove the panel. Disconnect the connector, if applicable. |
| | IMG-401541 |
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| | IMG-401542 |
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| | IMG-401543 |
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| | Disconnect the connector, if applicable. |
| | IMG-401572 |
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| | Remove the screws. Remove the panel. |
| | IMG-401573 |
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| | IMG-401574 |
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| | IMG-401575 |
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| | Remove the panel. Disconnect the connector, if applicable. |
| | IMG-401576 |
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| | IMG-401577 |
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| | IMG-401579 |
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| | IMG-401580 |
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| | IMG-401581 |
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| | Remove the screws. Tightening torque: Front seat to body
, 40 Nm
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| | IMG-401582 |
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| | IMG-401583 |
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| | Remove the screws. Tightening torque: Front seat to body
, 40 Nm
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| | IMG-401584 |
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| | IMG-396605 |
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| | Disconnect the connector. |
| | IMG-396606 |
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| | Unhook the cable harness clips. |
| | IMG-401596 |
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| | IMG-394779 |
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| | IMG-383039 |
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| | IMG-401598 |
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| | IMG-401601 |
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| | Remove the panel. Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones. |
| | IMG-401602 |
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| | IMG-401606 |
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| | IMG-383040 |
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| | IMG-394727 |
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| | Vehicles with seven seats |
| | IMG-401615 |
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| | Applies to all other vehicles |
| | IMG-383042 |
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| | IMG-383047 |
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| | Note! Do not loosen the bolts more than 2 turns. |
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| | IMG-383048 |
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| | Remove the panel. Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones. |
| | IMG-383066 |
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| | IMG-387004 |
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| | IMG-401645 |
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| | Remove the screws. Tightening torque: Cargo anchor, to body
, 13 Nm
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| | IMG-401646 |
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| | IMG-401650 |
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| | Remove the panel. Disconnect any connector(s). |
| | IMG-387863 |
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| | IMG-387864 |
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| | IMG-387860 |
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| | IMG-387861 |
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| | IMG-387869 |
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| | IMG-387873 |
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| | Disconnect the connectors. Remove the panel. |
| | IMG-387888 |
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| | Disconnect the connector. |
| | IMG-387889 |
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| | Note! Do not loosen the bolts more than 2 turns. |
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| | IMG-396590 |
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| | Use: Interior trim remover
The part is not to be reused. |
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| | IMG-402835 |
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| | IMG-402837 |
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| | Caution! The screws are self tapping. Ensure that the screws are not screwed in crooked. The screw heads must be flat against the surface underneath. |
Install the screws. Tighten to the extent that the clips is no longer loose. |
| | IMG-402845 |
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| | Loosen the screws. Loosen the exact number of turns indicated in the image. |
| | IMG-402800 |
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| | IMG-388004 |
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| | IMG-388007 |
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| | Tighten the bolts. Use special tool: T9814199, Torque wrench
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| | IMG-387996 |
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| | IMG-402665 |
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| | IMG-402666 |
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| | IMG-402667 |
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| | IMG-402668 |
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| | IMG-402681 |
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| | IMG-402685 |
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| | Route the wire adjacent to existing wirings. Install the cable. Use a cable tie |
| | IMG-402686 |
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| | Route the wire adjacent to existing wirings. Install the cable. Use a cable tie |
| | IMG-382372 |
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| | Use special tool: T9512932, Tension spring
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| | IMG-397348 |
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| | IMG-404842 |
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| | IMG-404844 |
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| | IMG-405250 |
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| | Caution! The wire must be routed behind the inflatable curtain. |
Pull the wiring through. Remove the Special Tool. |
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| | IMG-402689 |
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| | IMG-402690 |
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| | IMG-402696 |
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| | Adjust the position of the wiring. Install the cable. Use a cable tie |
| | IMG-405252 |
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| | Caution! The wire must be routed behind the inflatable curtain. |
Route the wire adjacent to existing wirings. Install the cable. Use a cable tie |
| | IMG-405255 |
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| | Route the cable harness to the existing cable harness. Install the cable. Use a cable tie |
| | IMG-401679 |
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| | Position/route the cable as illustrated. |
| | IMG-401680 |
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| | Route the cable harness to the existing cable harness. |
| | IMG-401685 |
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| | Route the cable harness to the existing cable harness. |
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| | IMG-388358 |
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| | IMG-388459 |
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| | IMG-388467 |
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| | IMG-389347 |
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| | IMG-389346 |
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| | IMG-389348 |
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| | IMG-401691 |
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| | Install the cable. Use a cable tie |
| | IMG-388468 |
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| | Reinstall the removed part. |
| | IMG-389973 |
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| | IMG-401693 |
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| | Adjust the position of the wiring. Install the cable. Use a cable tie |
| | IMG-401694 |
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| | Adjust the position of the wiring. Install the cable. Use a cable tie |
| | IMG-401678 |
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| | Adjust the position of the wiring. Install the cable. Use a cable tie |
| | IMG-401752 |
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| | Route the wires adjacent to existing wirings. Install the cables. Use a cable tie |
| | IMG-401757 |
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| | Route the wires adjacent to existing wirings. Install the cables. Use a cable tie |
| | IMG-401760 |
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| | IMG-401784 |
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| | Route the wires adjacent to existing wirings. Install the cables. Use a cable tie |
| | IMG-401757 |
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| | Route the wires adjacent to existing wirings. Install the cables. Use a cable tie |
| | IMG-401774 |
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| | Position/route the cables as illustrated. Install the cables. Use tape |
| | IMG-401780 |
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| | IMG-401782 |
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| | IMG-410028 |
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| | Release the catches. Remove the marked part. |
| | IMG-401790 |
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| | Position/route the cables as illustrated. Install the cables. Use a cable tie |
| | IMG-410029 |
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| | Position/route the cables as illustrated. |
| | IMG-401798 |
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| | Position/route the cables as illustrated. |
| | IMG-401832 |
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| | IMG-410037 |
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| | Connect the prerouted cables. |
| | IMG-410038 |
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| | IMG-401401 |
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| | IMG-410120 |
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| | Wrap tape around the cable to increase the diameter. |
| | IMG-410121 |
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| | IMG-410162 |
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| | Note! Extra cable length must be secured using cable ties. |
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| | IMG-410170 |
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| | Position/route the cable as illustrated. |
| | IMG-410175 |
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| | Position/route the cable as illustrated. |
| | IMG-389268 |
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| | Connect the prerouted cable. |
| | IMG-410176 |
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| | Reinstall the removed part. |
| | IMG-402640 |
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| | IMG-402645 |
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| | IMG-402647 |
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| | Connect the prerouted cable. Install the nut. Tightening torque: M6
, 10 Nm
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| | IMG-402648 |
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| | IMG-402650 |
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| | IMG-401820 |
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| | Release the connector's catch. Release the lock. Disconnect the connector.
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| | IMG-401821 |
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| | Remove the connector from its attachment. |
| | IMG-402655 |
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| | IMG-397975 |
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| | IMG-402656 |
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| | IMG-374930 |
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| | Use special tool: T9512620, Stripping tool (for wiring)
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| | IMG-374928 |
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| | IMG-398784 |
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| | Use special tool: T9512785, Crimping tool (included in 9512669)
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| | IMG-398782 |
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| | Use special tool: T9512785, Crimping tool (included in 9512669)
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| | IMG-326808 |
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| | Caution! Make sure that the surrounding components are protected from heat. |
Use special tool: T9512777, Hot-air gun
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| | IMG-397870 |
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| | IMG-401822 |
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| | Install the connector to its attachment. |
| | IMG-401823 |
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| | IMG-402731 |
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| | Position/route the cable harness as illustrated. |
| | IMG-242268 |
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| | Download software (application) for the accessory's function according to the service information in VIDA. See VIDA or the accessories catalogue for software part number. |
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| | Reinstall the removed parts in reverse order. |