2016 D2 L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S60 2016
S60 (11-18) 2016

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313389651.131359557
Towbar detachable




Special tools

 

999 5972 FIXTURE (UNIVERSAL/TRANSAXLES)

Tool number:999 5972

Tool description:FIXTURE (UNIVERSAL/TRANSAXLES)

Tool boards:43

 

998 5972 JACK (HYDRAULIC)

Tool number:998 5972

Tool description:JACK (HYDRAULIC)

Tool boards:40

 

999 7338 Extension rod

Tool number:999 7338

Tool description:Extension rod

Tool boards:80


Materials

Designation

Part number

Rust inhibitor, low viscosity


Equipment
A0000162
IMG-239664
IMG-240693
IMG-239666

IMG-376758

IMG-376708


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-371600
 

Remove the screws.

4
IMG-337277
 

Remove the screws.

5
IMG-337278
 

Remove the screws.

6
IMG-337279
 

Request the aid of a colleague for this procedure.

7
IMG-337311
 
8
IMG-337283
 

Caution!
The part is to be reused.


Note!
The screws are to be reused.

9
IMG-337281
 

Remove the screws.

10
IMG-337285
 
11
IMG-337286
 
12
IMG-337287
 
13
IMG-337288
 

Caution!
Make sure that the exhaust flexible pipe is not forcibly bent or twisted.

14
IMG-374625
 
15
IMG-337290
 
16
IMG-337291
 
17
IMG-337292
 
18
IMG-337293
 

Scrape off all sealant from the flat surface.

Clean the surface.

Repeat on the other side.

 

Accessory installation

19
IMG-338051
 
20
IMG-355355
 

Note!
Note the position.

21
IMG-355356
 

Caution!
Make sure that the exhaust flexible pipe is not forcibly bent or twisted.


Note!
Only tighten the nut finger tight at this stage.

Install the screws.

Repeat on the other side.


Use special tool: T9995972, FIXTURE (UNIVERSAL/TRANSAXLES)

Use special tool: T9985972, JACK (HYDRAULIC)

22
IMG-371531
 

Repeat on the other side.

23
IMG-371532
 

Repeat on the other side.


Use special tool: T9997338, Extension rod

 

Installation

24
IMG-374624
 
25
IMG-374625
 
26
IMG-338056
 
27
IMG-337297
 
28
IMG-337298
 
29
IMG-337299
 
30
IMG-337320
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

31
IMG-337977
 
32
IMG-376799
 

Locate relevant marking.

33
IMG-376800
 

Caution!
Take extra care not to damage the wiring harnesses.

34
IMG-376801
 
35
IMG-376803
 

Deburr edges

 

Vehicles with Skidplate

36
IMG-376815
 

Locate relevant marking.

37
IMG-376820
 

Apply tape to the other side, opposite the marking lines.

38
IMG-376804
 

Caution!
Take extra care not to damage the wiring harnesses.

39
IMG-377003
 

Note!
Do not use the uppermost line of the actual markings.

40
IMG-376938
 

Note!
Saw in the radius between the existing marking lines.

41
IMG-376948
 
42
IMG-376818
 

Deburr edges

 

Vehicles with R-design

43
IMG-376847
 

Locate relevant marking.

44
IMG-376804
 

Caution!
Take extra care not to damage the wiring harnesses.

45
IMG-376848
 
46
IMG-376849
 

Deburr edges

 

Vehicles with Polestar Performance diffuser

47
IMG-418752
 

Cut the component following the instructions in the graphic.

Deburr edges

 

All vehicles

48
IMG-337324
 

Connect the connector.

49
IMG-338572
 

Request the aid of a colleague for this procedure.

50
IMG-337277
 

Install the screws.

51
IMG-337278
 

Install the screws.

52
IMG-338573
 

Install the screws.

53
IMG-340091
 
54
IMG-338586
 

Take the label from the kit and attach it to the underneath of the cargo compartment mat as illustrated.

Attach the four corners of the label using staples.

55
IMG-338587
 

Take the label from the kit and attach it to the underneath of the cargo compartment mat as illustrated.

Attach the four corners of the label using staples.

56
IMG-338588
 
57
IMG-338589
 
58
IMG-338590
 
 

Vehicles with Polestar Performance diffuser

59
IMG-419685
 
 

Applies to all other vehicles

60
IMG-372330
 
61
IMG-372215
 
62
IMG-372217
 
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