2004 R AWD MANUAL

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S60 2004
S60 (-09) 2004

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
308895121.0
CD changer, 10-CD horizontal installation




H3902978




Equipment
A0000162
A0000175

H8802684





 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Preparations

1
H8801153
 

Preparations

  • Note the anti-theft radio code (if applicable)

  • Turn the ignition key to position 0

  • Disconnect the battery negative lead.

2
H3901358
 

  • Fold the rear seat forward. Remove the mounting screws

  • Remove the rear seat.

3
H3700785
 

  • Remove the rear head restraint

  • Fold down the backrest completely

  • Remove the secured backrest section (A) on both the left and right-hands sides.

4
H3901887
 

  • Remove the loudspeaker grilles

  • If applicable: Remove the loudspeakers

  • If applicable: Remove the three mounting points for the child seat (Child Restraint Anchorages)

  • Turn the mounting plates for the seat belt. Remove the screws and the clip

  • Remove the parcel shelf (there is a clip in the centre of the parcel shelf).

 

Installing and connecting the CD changer

5
H3902979
 

Installing and connecting the CD changer

  • Remove the transport screws

  • Ensure that the lever underneath the CD changer and the lever on the left-hand side of the CD changer are in position “H”.

  • Protect the transportation screw holes and the lever holes against dust. Use decals from the kit.

6
H3902980
 

  • Install the bracket (A) on the CD changer using two screws

  • Install the bracket (B) using two screws, use holes (C).

7
H3903781
 

  • Install the CD changer. Tighten the four screws

  • Connect the CD changer cable harness

  • Connect the DIN connector. Ensure that the connector clicks securely into the correct position.


Note!

From chassis number 600000 inclusive the DIN cable harness is pre-routed in the cargo compartment underneath the parcel shelf in certain variants.


  • Secure the cable harnesses using tie straps.

 

Routing wiring, cargo compartment

8
H3901738
 

Routing wiring, cargo compartment

    Remove:

  • the two screws and the carpet from the cargo compartment (1)

  • the rear panel (2)

  • the clips (A) and the left-hand panel in the cargo compartment.

9
H3902982
 

    From chassis number 415 000 inclusive:

  • Locate the 4-pin grey (GR) connector

  • Remove the tape

  • Route the CD cable and the DIN cable harnesses in the cargo compartment as illustrated

  • Connect the grey connector. Secure the cable harnesses using tie straps.

10
H3902983
 

    Up to chassis number 415 000:

  • Cut off both connectors for the CD changer as close to the terminals as possible

  • Route the black (SB) cable and the DIN cable harnesses in the cargo compartment as illustrated

  • Install the cable terminal on the black cable. Connect it to ground.

11
H3902984
 

    Up to chassis number 415 000:

  • Remove the red and black (R/SB) cable from the lighting in the cargo compartment. Cut the cable terminal

  • Connect the red and black cable and the yellow (Y) cable from the CD-changer cable harness to a new cable terminal

  • Install a receptacle housing

  • Secure the CD-changer cable harness to the existing cable harness.

 

Cable routing, tunnel and centre console

12
H8701794
 

Cable routing, tunnel and centre console


Note!

If the DIN wiring is pre-routed continue to point 17.


  • Remove the sill trim panels and the panel from the left-hand B post.

13
H3902965
 

    Up to chassis number 600 000:

  • Remove the litter bin and the rubber mat in the mug holder

  • Remove the 3 screws

  • Remove the rear section of the centre console.

14
H8801459
 

    Up to chassis number 600 000:

  • Remove the radio

  • Disconnect the connectors and antenna cable

  • Where applicable: Remove the storage compartment from the centre console

  • Remove the ashtray

  • Remove the screws (A) and the ashtray holder

  • Disconnect the cigarette lighter connector.

15
G8503321
 

    From chassis number 600 000 inclusive:

  • Remove the radio. Disconnect the connectors

  • Remove the rubber mat (1)

  • Remove the gear selector lever panel (2) by pressing in the catches and removing it. Applies to cars with a 12V socket in the centre console panel: Remove the connector from the 12V-socket. Applies to manual gearboxes:Press in the clips. Remove the boot

  • Apply the parking brake

  • Remove the cover (3) and the screws (4)

  • Raise the front edge of the rear section of the centre console. Disconnect the grey (GR) connector

  • Remove the rear section of the centre console completely.

16
H3903765
 

  • Continue routing the DIN cable from the cargo compartment under the carpet along the sill of the left-hand rear door. Pull it over the floor in front of the rear seat towards the centre console. Continue along the centre console to the radio compartment

  • Secure the DIN cable using tie straps. Ensure that the cable does not interfere with the parking brake.

17
H3903764
 

  • Connect the cigarette lighter connector. Install the ashtray

  • Where applicable: Install the centre console locker

  • Connect the DIN cable (A) to the radio. Install the radio. If the DIN cable is already installed in the car: Remove the radio and locate the DIN cable (it is secured to the radio cable harness). Connect the DIN cable. Reinstall the radio

  • Turn the ignition key to position II.


Warning!

Ensure that nobody is in the car when connecting the battery.


  • Reconnect the battery negative lead

  • Enter the anti-theft radio code

  • Set the car clock to the correct time

  • Check the function

  • Reinstall the other removed components

  • Where applicable: Tighten the three mounting points for the child seat (Child Restraint Anchorages). Tightening torque: 21 Nm (15 lbf.ft.).