2006 T5 AWD MANUAL L.H.D

Installation Instructions

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S40 2006
S40 (04-)

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
306337951.0
Alarm, siren




Equipment
A0000162
A0000161
A0801178

IMG-233902

IMG-213320


 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

  

Note!

This accessory is connected to the car's electrical system. It requires software unique to the car.


 
1
IMG-214981
 

  • Turn the ignition key to position 0.

2A
J8000362
2B
J8000363
 

Illustration A applies to left-hand drive cars

Illustration B applies to right-hand drive cars

  • Note the position of the windscreen wipers on the windscreen.

    Undo the nuts and remove the windscreen wipers.

3
J8000361
 

  • Remove the four clips (1) in the panel by tapping out the centre pin.

  • Rotate the two clips (2) 90° towards each other.

    Applies to left-hand drive cars

  • Detach the panel first on the right-hand side and pull it up from the right-hand wiper shaft.

  • Pull the panel up from the left-hand wiper shaft.


    Note!

    The panel has little space on the left-hand side. Pull carefully so that the clips on the underneath/rear edge do not break.


  • Remove the panel carefully. Pull it up at the front edge and then pull it forwards.

    Applies to right-hand drive cars

  • Detach the panel first on the left-hand side and pull it up from the left-hand wiper shaft.

  • Pull the panel up from the right-hand wiper shaft.


    Note!

    The panel has little space on the right-hand side. Pull carefully so that the clips on the underneath/rear edge do not break.


  • Remove the panel carefully. Pull it up at the front edge and then pull it forwards.

4A
IMG-233903
4B
IMG-233904
 

Illustration A applies to left-hand drive cars

Illustration B applies to right-hand drive cars

  • Remove the protective nuts on the car's two studs below the front edge of the windscreen. The siren must be located on the right-hand side for left-hand drive cars and on the left-hand side for right-hand drive cars.

  • Slide the siren as far as possible along the bracket's slot. On right-hand drive cars it must be slid to the right and on left-hand drive cars to the left.

  • Install two nuts from the kit and torque tighten to 10 Nm (7 lbf.ft.).

  • Remove the protective plug from the pre-routed connector and plug the connector into the siren.

5
 

  • Reinstall the panel above the wiper motor.

  • Reinstall the windscreen wipers and set them in the correct position.

  • Tighten the nuts. Tighten to 24 Nm (18 lbf.ft.).

6A
IMG-225652
6B
J8903376
 

Illustration A

  • Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until its catch becomes accessible.

Illustration B

  • Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.

7
IMG-225651
 

  • Remove the screws to the air baffle.

8
IMG-225650
 

  • Remove the five screws holding the bumper cover in the wing liner on the left and right-hand sides.

9
IMG-227800
 

  • Push in the centre of the clips (1). Remove the clips.

  • Remove the screws (2).

10
IMG-233921
 

  • Press in the centre of the four clips on the front air intake and remove them.


    Note!

    One clip is concealed.


  • Remove the cover.

11
IMG-233922
 

  • Press the holders in and remove the front air intake.

12
IMG-233926
 

  • Remove the two screws on the air intake.

13
IMG-233923
 

  • Remove the air intake by turning it clockwise one quarter of a turn.

14
J2501421
 

  • Remove the two screws for the panel over the bonnet catch.

  • Remove the panel. Lift it up at the rear edge and then pull it backwards.

15
J8200243
 

  • Unhook the wire sleeve and the wire from the mounting in the bonnet catch.

16
J8200244
 

  • Remove the bonnet catch screws.

  • Remove the bonnet catch.

17
J8000366
 

  • Unplug the pre-routed connector from the parking module in the bonnet catch by pressing in the catch and pulling.

  • Place the bonnet catch to one side, it shall not be used again.

18
J8000364
 

  • Take the new bonnet catch from the kit and secure it with the existing screws.

  • Torque tighten the screws to 24 Nm (18 lbf.ft.).

  • Plug the bonnet catch's connector (1) into the pre-routed connector (2).

  • Secure the wire and the sleeve in the new bonnet catch.

  • Reinstall the panel above the bonnet catch.

  • Reinstall the air intake.

  • Reinstall the bumper cover using the five clips and the two screws in the upper edge.

  • Reconnect the connectors for the fog lamps if applicable.

  • Make sure that the air baffle engages its mounting correctly. Reinstall the air baffle screws.

  • Press the end faces for the bumper cover into the body and reinstall the five screws at the front edge of the wheel housing (on the right and left-hand sides).

  • Download the software for the accessory's function following the service information in VIDA.