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| | M8503342 |
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| | M8503340 |
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| | Applies to the V70 and V70 XC |
| | M8503773 |
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| | Applies to the V70 and V70 XC |
| | M8503886 |
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| | A8502769 |
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| | D8503879 |
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| | D8502762 |
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| | Applies to the S80 Fold the right rear backrest forward Remove the seat belt from the guide (1) on the right-hand side cushion Insert a hand down the side of the lower section of the right side cushion Release the catches. At the same time lift the side cushion Put the cushion to one side.
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| | M8503548 |
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| | M8503549 |
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| | M8503367 |
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| | Applies to the S60 Remove the right-hand side cushion. First press in the catches (1) at the top edge of the reverse of the side cushion. Pull the cushion
out slightly Grasp the cushion using both hands. Twist the cushion clockwise until the catches on the inside release Remove the side cushion. First pull out the upper edge of the side cushion. Then pull upwards.
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| | M8802583 |
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| | Applies to all models Applies to cars with mountings for Isofix on the right side of the rear seat Remove the screws (1). Slacken off the end mounting (2) for the seat belt Remove the nut (3) and the washer (4) from the stud Remove the mounting (5).
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| | M8503338 |
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| | Applies to the right-hand side Disconnect the connector (1) and the screw (2) on the right backrest Lift up the mounting (3) and pull out the backrest by twisting it backwards and forwards to remove the pin from the mounting in the left
backrest Remove the right backrest.
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| | D2302195 |
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| | Push the insulation panel to one side so that the cover (1) is accessible Remove the nuts (2) and the cover Drill out the connection (3) in the fuel tank unit (4). Use a 4 mm (5/32”) diameter drill bit.
Note!
Use a compressed air power drill with a greased bit. |
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| | R2501320 |
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| | R2501321 |
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| | Illustration A displays the front mounting Illustration B displays the rear mounting |
| | M2302970 |
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| | Insert the pipe (1) (from the kit) into the connection (2). Press the pipe down until it is in contact with the connection Take the fuel line with the power cable from the kit. Apply tape on the end on the section of the fuel line which is to be inserted
through the hole in the floor. (The one with a short free cable end.) Insert the whole cable assembly (3) between the floor and the fuel tank out to the right.
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| | M2302961 |
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| | Press the quick-release connector (1) onto the connection until a click is heard. Check that the quick-release connector is secure Connect the power cable, routed with the fuel line to the connector (2) in the connector bridge (3).
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| | Applies to cars with Isofix mountings Reinstall the Isofix mounting and seat belt buckle Tighten the screw. Tighten to 40 Nm (30 lbf.ft.).Tighten the nut. Tighten to 30 Nm (22 lbf.ft.).
Applies to all models Reinstall the backrests, side cushions and seat cushions Open the cover for the radiator expansion tank.
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| | D2302957 |
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| | R2303046 |
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| | Detach the fuel rail (1) by inserting a small screwdriver into the small hole between the yellow clip and the fuel rail. Push the clip in
the direction of the arrow. Repeat this for the other clips. There are six clips to disconnect Pull down the fuel rail so that it hangs from the hoses.
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| | D2302958 |
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| | Take the fuel pump (FP) and cable from the kit. Insert the cable up at the front edge on the right-hand side of the fuel tank Route the cable so that is next to the existing cable in the cut-out on top of the fuel tank. Then position the cable on the right-hand
side of the wiring which runs to the engine compartment Pull up the wiring so that the fuel pump (FP) is positioned as approximately as illustrated.
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| | D2302959 |
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| | Remove the brake pipe (1) from the clamp Take the fuel pump (FP) and bracket. Position the bracket on top of the bracket for the fuel tank mounting, opposite the small holes for
the rivets Take two metal rivets (2) from the kit. Rivet the fuel pump (FP) bracket at the bracket for the fuel tank mounting.
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| | D2302960 |
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| | Take the double clamp from the kit. Secure the two fuel lines from the fuel pump (FP) to each other, opposite the two blue markings on
the fuel lines Press the brake pipe back into the clamp Tighten the four screws securing the fuel tank. Tighten the screws. Tighten to 24 Nm (18 lbf.ft) Connect the connector (1) from the pre-routed power cable to the fuel pump (FP) Connect the quick-release connector (2) on the pre-routed fuel line to the fuel pump (FP).
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| | D2302977 |
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| | R2303048 |
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| | R2303055 |
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| | Press the fuel hose from the recently installed fuel pump into place at the bottom of the rail and forwards, in the cut-out further to
the right
Note!
The marking on the fuel hose must be opposite the point where the fuel hose goes into the rail. |
Slide back the retaining clip for the rail. Press the rail against the car body. Ensure that the rail is securely installed.
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| | D8600370 |
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| | Raise the car slightly Remove the left front wheel Raise the car a little more Drill out the five rivets (1) in the edge of the front left wheel housing.
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| | D8600371 |
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| | D2000257 |
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| | Raise the car Remove the screw (1) from the left air baffle (2) for the front brake Remove the left-hand air baffle by pulling it backwards. Place the air baffle to one side. It will not be reused because it obstructs the
heater Remove the right air baffle in the same way.
Note!
It will be reinstalled later |
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| | M2000351 |
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| | Remove the screws (1). Remove the air baffle (2) by pressing in the catches (3) Remove the screws (4). Remove the engine splash guard (5) Thread a hose onto the engine coolant drain nipple Open the drain nipple. Drain off the coolant.
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| | R2303064 |
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| | R2303065 |
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| | R2303047 |
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| | R2303066 |
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| | Install the fuel pipe using the four pre-installed clips (1) (from the kit) on the sub-frame. Insert the fuel pipe between the
disconnected pipes and the sub-frame. Press the fuel pipe into place using the clips in the front edge of the sub-frame and in the bottom in the
clips (2) that secured the plastic hose. On older car models, there are two free clips for the fuel line below the existing pipes on the inside on
the sub-frame. Due to limited space, the fuel pipe needs to be worked slightly in order to position it.
Reinstall the power steering pipes. Press the plastic hose into place on the outside of the fuel pipe. On older models, the plastic hose
is reinstalled in its clips. Reinstall the rubber coated clamp if this has been removed Check that the fuel pipe does not catch on the sub-frame. Check that the fuel pipe does not rub against pipes or screw heads for the
suspension.
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| | M6400527 |
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| | Reinstall the pipe elbow Install the mobile jack (1) under the front edge of the sub-frame Take the weight off the sub-frame Remove the screw (2) and the washer (3) from the front left mounting on the sub-frame.
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| | R8703683 |
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| | R8703684 |
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| | Position the heater for installation Take a small hose clamp (from the kit) for the fuel line. Install the clamp on the fuel hose (1) from the fuel pipe on the sub-frame
Press the fuel line on the inlet (2) on the fuel pump (FP). Tighten.
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| | D8703767 |
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| | Position the bracket (1) (from the kit) on the screw (2) protruding in the wheel arch Take a nut from the kit. Finger tighten Install the heater and the bracket (3) in the left front mounting on the sub-frame. Use the screw (4) from the kit. Finger tighten Turn the bracket (1) so that its hole is aligned with the screw underneath the hole in the bottom of the bracket (5) Secure both brackets using the screw and nut from the kit. Finger tighten Check that the heater does not catch on any surrounding components Tighten the heater to the sub-frame and the brackets Tighten the screw (4). Tighten to 105 Nm (78 lbf.ft). Angle-tighten 120° or MAX 280 Nm
(206 lbf.ft.) Remove the protective cover from the pre-routed connector (6). Press in the catches on the top of the connector to release the cover
Connect the cable from the heater to the connector Remove the mobile jack.
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| | R2303052 |
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| | R2303067 |
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| | Insert the end of the fuel line, which is kinked in two places, under the power steering and the anti-roll bar, on top of the rear right
corner on the sub-frame.
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| | R2303068 |
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| | Take a hose clamp from the kit. Thread the hose clamp onto the short fuel line on the fuel pipe on the sub-frame Connect the short fuel pipe to the fuel line. Slide the pipe into the fuel line. Slide the pipe in so far that the two pipes are in
contact with each other. This prevents air pockets from forming Squeeze the hose clamp together.
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| | R2303069 |
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| | R2303070 |
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| | Illustration A Illustration B Take a hose clamp from the kit. Thread the hose clamp onto the fuel line up to the fuel pump (FP) that was routed previously Connect the fuel line to the short fuel pipe. Slide the pipe into the fuel line. Slide the pipe in so far that the two pipes are in
contact with each other. This prevents air pockets from forming Ensure that the fuel line is routed correctly and does not obstruct the plastic hose or rub against the sub-frame or other components
Squeeze the hose clamp together.
Note!
The fuel lines and fuel pipes must be at least 15 mm (19/32”) from the brake pipe. |
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| | R2303071 |
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| | R2303072 |
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| | M2102175 |
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| | M2102176 |
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| | Remove the intake manifold (1) from between the radiator and the air cleaner (ACL) Remove the hose clamp (2) on the hose between the air cleaner (ACL) and the intake manifold for the turbocharger (TC) Disconnect the connector (3) from the air cleaner (ACL) Remove the vacuum valve (4) with the hoses from the air cleaner (ACL). Bend out the catch from the rear edge. Pull the vacuum valve and
hoses upwards Push the vacuum valve and hoses to one side so that do not impede work.
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| | M2102050 |
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| | M2102179 |
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| | M2102177 |
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| | Release the quick-release connector on the left heater hose (1) for the passenger compartment heater. Press in the circlip on the
quick-release connector opposite the two arrow heads. At the same time, turn the circlip in the direction indicated by the arrow. Turn the
quick-release connector slightly and pull it out Disconnect the heater hose (2) on the left-hand side of the cylinder head
Remove the heater hose. It will not be reused.
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| | Illustration A Insert the heater hoses (from the kit) down into the front edge of the gearbox. Continue out to the front edge of the left-hand wheel
arch. On cars with automatic gearboxes, route both heater hoses between the two oil hoses from the automatic gearbox Connect the shorter of the heater hoses to the radiator pipe (1) at the left-hand side of the front edge of the cylinder head. Tighten
using a new hose clamp from the kit Route the longer of the heater hoses under the intake manifold to the turbocharger (TC) following the same route as the old heater hose.
Connect the hose in position where the old hose was removed.
Illustration B Applies to cars with automatic gearboxes Take the bracket for hoses and the nut from the kit. tighten the bracket for hoses (1) on the stud (2) on the right-hand side of the gear
selector.
Illustration C Applies to cars with automatic gearboxes Position the hoses in the bracket for hoses (1).
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| | R8703686 |
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| | M3702611 |
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| | Tighten the drain nipple on the radiator. Remove the hose Reinstall the splash guard. Tighten to 25 Nm (18 lbf.ft.) Reinstall the centre air baffle and then the right-hand one Fold the wheel arch lining back into position. Tighten the wheel arch lining using the two nuts Rivet the front edge of the wheel arch lining using the pop rivets from the kit Lower the car slightly. Reinstall the wheel. Tighten to 140 Nm (103 lbf.ft.).
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| | Lower the car completely Fill with coolant. Reinstall the expansion tank cap Reinstall the air cleaner and connections Start the engine. Bleed the radiator system Reinstall the engine cover Program the software using VCT2000 according to the service information in VIDA Test the function of the heater according to separate instructions.
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