2014 D3 AUTOMATIC L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
V40 2014
V40 (13-) 2014

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
313399361.531408843, 30756548
Towbar detachable




IMG-355376




Special tools

 

999 7338 Extension rod

Tool number:999 7338

Tool description:Extension rod

Tool boards:80


Materials

Designation

Part number

Rust inhibitor, low viscosity


Equipment
IMG-345497
IMG-239664
IMG-240693
IMG-261824
IMG-239666

IMG-355377


 
 

Information

1
 

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Color symbols

2
IMG-363036
 

Note!
This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.

  1. Used for focused component, the component with which you will do something.

  2. Used as extra colors when you need to show or differentiate additional parts.

  3. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.

  4. Used when the component is not fully removed from the vehicle but only hung to the side.

  5. Used for standard tools and special tools.

  6. Used as background color for vehicle components.

 

Removal

3
IMG-354413
 
4
IMG-355063
 

Note!
Note the position of each component before removal.

5
IMG-355068
 

Remove the screws.

Repeat on the other side.

6
IMG-374150
 

Remove the screws.

7
IMG-355092
 

Note!
Note the position.

Repeat on the other side.

8
IMG-355184
 
9
IMG-355166
 

Request the aid of a colleague for this procedure.

10
IMG-355191
 

Note!
The screws are to be reused.

Remove the screws.


Tightening torque: M10 , 50 Nm

11
IMG-365913
 

Caution!
The part is to be reused.

 

Applies to vehicles with single end pipe

12
IMG-365832
 

Remove the screws.


Tightening torque: M8 , 24 Nm

13
IMG-365833
 
14
IMG-365834
 
 

Applies to vehicles with double end pipe

15
IMG-355199
 

Remove the screws.


Tightening torque: M8 , 24 Nm

16
IMG-355341
 

Repeat on the other side.

17
IMG-355472
 

Repeat on the other side.

 

All vehicles

18
IMG-355344
 

Scrape off all sealant from the flat surface.

Clean the surface.

Repeat on the other side.

 

Accessory installation

19
IMG-355379
 
20
IMG-355355
 

Note!
Note the position.

21
IMG-355356
 

Note!
Only tighten the bolts finger tight at this stage.

Install the screws.

Repeat on the other side.

22
IMG-368937
 

Use: Unit lift

23
IMG-368941
 

Note!
Press the towbar up to its top position before tightening the screws.

24
IMG-365812
 

Repeat on the other side.

25
IMG-355359
 

Repeat on the other side.


Use special tool: T9997338, Extension rod

 

Concerns low emission models (DrivE)

26
IMG-365835
 
27
IMG-365839
 
 

All vehicles

28
IMG-363966
 
29
IMG-363617
 
30
IMG-363616
 
31
IMG-356971
 

Install tow bar connector and wiring harness according to installation instruction: Towbar, Wiring and Control Unit.

32
IMG-367201
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

33
IMG-367202
 

Reinstall the removed part.

34
IMG-367329
 

Use: , Rust inhibitor, low viscosity

Repeat on the other side.

35
IMG-355191
 

Install the screws.


Tightening torque: M10 , 50 Nm

36
IMG-366960
 

Locate relevant marking.

37
IMG-366892
 

Apply tape to the other side, opposite the marking lines.

38
IMG-366881
 

Caution!
Take extra care not to damage the wiring harnesses.

39
IMG-366893
 

Deburr edges

 

Vehicles with Diffuser

40
IMG-366973
 

Locate relevant marking.

41
IMG-366899
 

Apply tape to the other side, opposite the marking lines.

42
IMG-366896
 

Caution!
Take extra care not to damage the wiring harnesses.

43
IMG-366898
 

Deburr edges

44
IMG-356971
 

Reinstall the removed parts in reverse order.

45
IMG-355396
 
46
IMG-365793
 
47
IMG-365801
 

Attach the four corners of the label using staples.

 

Vehicles without spare wheel

48
IMG-366946
 
49
IMG-366947
 
50
IMG-355386
 
51
IMG-355388
 
52
IMG-366974
 
 

Vehicles with spare wheel

53
IMG-366992
 
54
IMG-367016
 
55
IMG-355386
 
56
IMG-367017
 
57
IMG-367018
 
58
IMG-355382
 
59
IMG-365843