2007 2.5T AUTOMATIC L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
XC90 2007
XC90 (03-) 2007

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
306646991.0
Alarm siren




R3904364




Equipment
A0000162
A0000161
A0000163
A0000172
A0801178

R3904365

R8902558





 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

  

Note!

This accessory requires software unique to the car.


 
1
 

  • Raise the car

  • Turn the wheels to the left.

2
R8600957
 

  • At the right-hand front wheel: drill out the five rivets (1) holding the wheel arch lining and the rivets (2) in the lower edge of the bumper. Use a 6 mm (1/4” ) diameter drill bit.

    Remove:

  • any rivet remains

  • the plastic nuts (3) holding the wheel arch lining in place

  • the small protective panel.

3
R8600937
 

  • Carefully pry off the bottom edge of the wheel arch extension. Use a plastic straightening tool

  • Pull off the wheel arch extension up to the highest point of the wheel arch. The three catches at the bottom edge and the two clips a little higher up must release

  • Turn the wheels to the right.

4
R3501553
 

  • Remove the right-hand headlamp. First pull up the two cotter pins. Then carefully pull the headlamp forward.

5
R3501554
 

  • Carefully pry up the catch on the headlamp connector. Use a screwdriver

  • Pull up the catch completely. Disconnect the connector. Place the headlamp to one side.

6
R3903618
 

  • Fold down the front edge of the wheel arch lining towards the brake calliper. Secure it there

  • Disconnect the pre-routed connector in the wheel arch

  • Insert the upper locating pin for the siren into the upper hole in the wheel arch. Insert the lower locating pin in the lower hole

  • Tighten the siren using the screw. Tighten to 10 Nm (7.5 lbf. ft.)

  • Connect the connector to the siren.

7
R3904366
 

  • Take the screw and washer from the kit. Secure the siren to the front cover plate through the existing hole

  • Connect the connector to the headlamp

  • Reinstall the headlamp. Ensure that the short, narrow lock pin is innermost and that the long, wide pin is outermost.

8
 

    Reinstall:

  • the wheel arch lining and the wheel arch extension. Rivet them into place. Use the rivets from the kit

  • the small protective panel and the plastic nuts.

 

Bonnet catch, replacement

9
R8200207
 

Bonnet catch, replacement

  • Remove the air baffle for the air cleaner box. First slacken off the screws. Then pull off the air baffle

  • Undo the left-hand headlamp. Apply the same method used for the right-hand headlamp previously in points 4-5.

10
R8200208
 

  • Remove the screws for the bonnet catch.

11
R8200209
 

  • Remove the nuts for the vacuum pump. Lift the pump from its mounting

  • Fold it to the side.

12
R8200210
 

  • Remove the screws for the latch. Lift the latch out from the bonnet catch.

13
R8200211
 

  • Lift the bonnet catch. Unhook the cable from the bonnet catch. NOTE! Note the position of the mechanical lock cable!

  • Take the new bonnet catch from the kit. Secure the mechanical cable to the catch in the same way as to the old catch.

14
R8200213
 

  • Install the bonnet catch with the latch in position. Finger-tighten the screws.

    Reinstall:

  • the screws for the latch. Tighten the screws. Tighten to 24 Nm (18 lbf. ft.)

  • the vacuum pump. Tighten the nuts fully. Do not damage the rubber bushings

  • the air baffle. Tighten the screws. Tighten to 10 Nm (7.5 lbf. ft.)

  • Close the bonnet. Then tighten the screws for the bonnet catch. Tighten to 10 Nm (7.5 lbf. ft.)

  • Open the bonnet. Install the headlamp according to the instruction in point 7.

 

Finishing work

15
 

Finishing work

  • Lower the car

  • Program the software. See the service information in VIDA

  • Check the function.

16
R3602811
 

  • Install the decals on the front side windows.

    Applies to Sweden and Norway

  • Install the type decal on the inside of the glove compartment.


    Note!

    For Sweden: decal SSF. For Norway: decal FG