2002 2.0T L.H.D

Installation Instruction

Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
S40 2002
S40 (-04) 2002

Instruction NoVersionPart. No.Click to download PDF-version of this Installation Instruction
306186751.0
Rear spoiler




H8902267




Equipment
A0000162
A0000163
A0000161
A0000159





 
  

INTRODUCTION

  • Read through all of the instructions before starting installation.

  • Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

  • Ensure that all tools stated in the instructions are available before starting installation.

  • Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps.

  • In the event of any problems with the instructions or the accessory, contact your local Volvo dealer.

 

Paint, pre-treatment

1
 

Paint, pre-treatment

  • Rub down (wet and dry 1000).

  • Degrease.

    Metallic

  • A. Base coat:

  • CAB/polyester melamine resin, 1 component

    Coat thickness 10-15 µm

    Drying time 10 minutes

  • B. Clear coat:

  • Polyurethane, 2 components

    Coat thickness 35-45 µm

    Evaporation time 10 minutes

    Drying time/temp. 60 minutes max 60°C (140°F)

    Mono

  • Polyurethane, 2 components

  • Coat thickness 10-15 µm

  • Evaporation time 10 minutes

  • Drying time/temp. 60 minutes max 60°C (140°F)

 

Boot lid, preparations

2
H8900662
 

Boot lid, preparations

  • Remove the plugs (4x).

  • Apply tape over the holes in the boot lid.

  • Cut out the drilling template. (See the last page of this instruction.)


Note!

Check the accuracy of the scales on the template.


3
H8900663
 

  • Use a cloth on both sides to protect the paint from metal chips.

  • Position the drilling template on the left and right side and center the holes (4x).

4
H8900664
 

  • Lubricate drill sites with a little grease.

  • Drill 1x Ø 6.5 mm (1/4”) hole on the left front. Drill 3x Ø 8 mm (5/16”) holes at the other positions. (Use a drill stop 20 mm (50/64”).)

5
H8900665
 

  • Check alignment.

  • Clean the boot lid very carefully.

  • Treat with rust-proofing agent.

  • Degrease the surface where the spoiler will be located.

 

Installing the spoiler

6
H8900666
 

Installing the spoiler

  • Degrease the spoiler feet.

  • Apply the double-sided tape onto the spoiler feet as illustrated.

7
H8900667
 

  • Remove the protective film.

  • Position the spoiler on the boot lid so that (A) is the same on the right and left side.

  • Install the spoiler (4x nuts) to 5 Nm (3.6 ft.lbf). (Take care that the nuts do not fall into the boot lid.)

  • Reinstall the plugs (4x).